Jungheinrich Forklift EFG 535k-S50 Operating instructions Manual 51313258 – PDF DOWNLOAD

Description

Jungheinrich Forklift EFG 535k-S50 Operating instructions Manual 51313258 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EFG 535k-S50 Operating instructions Manual 51313258 – PDF DOWNLOAD

Language : English
Pages : 242
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EFG 535k-S50 Operating instructions Manual 51313258 – PDF DOWNLOAD

EFG 535k
EFG 535ks
EFG 540k
EFG 540ks
EFG 540
EFG 540s
EFG 545
EFG 545s
EFG 545k
EFG 545ks
EFG 550
EFG 550s
EFG S40
EFG S40s
EFG S50
EFG S50s

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system.
• No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS EFG 535k-S50 Operating instructions Manual 51313258 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 24
3 3 Weights 27
3 4 Mast versions 28
3 5 Tyre type 32
3 6 Engine Data 32
3 7 EN norms 33
3 8 Conditions of use 35
3 9 Electrical Requirements 35
4 Identification Points and Data Plates 36
4 1 Indication Points 36
4 2 Data plate 38
4 3 Truck capacity plate 39
4 4 Attachment capacity plate 41
5 Stability 41
5 1 Wind loads 41
C Transport and Commissioning 43
1 Transport 43
2 Truck laden 43
2 1 Centre of gravity of the truck 43
2 2 Lifting the truck by crane 44
2 3 Loading with another industrial truck 46
3 Securing the truck during transport 47
4 Using the Truck for the First Time 49
8
D Battery – Servicing, Recharging, Replacement 51
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 51
1 1 General notes on handling batteries 52
2 Battery types 53
3 Exposing the battery 55
4 Charging the battery 56
4 1 Charging the battery with a stationary charger 57
4 2 Charging the Battery with a Comfort Charger Socket (o) 58
5 Battery removal and installation 59
5 1 Removal and installation using an EJE pallet truck with Snapfit battery
holder (o) 60
5 2 Removal and installation using a fork shoe (o) 65
5 3 Removal and installation using a roller conveyor (o) 67
5 4 Removal and installation for service using a hand pallet truck with Snapfit
(o) 68
5 5 Removal and installation for service using a (hand) pallet truck without
Snapfit 70
E Operation 71
1 Safety Regulations for the Operation of the Forklift Truck 71
2 Displays and Controls 73
2 1 Pilots 76
2 2 Control panel with display unit 77
2 3 Button allocation of the display 79
2 4 Symbols in the display 80
2 5 Hourmeter 82
2 6 Armrest Control Panel Switch 82
2 7 Side compartment control panel switch (o) 84
3 Preparing the Truck for Operation 85
3 1 Checks and Operations to Be Performed Before Starting Daily Work 85
3 2 Entry and exit 88
3 3 Trucks with reduced headroom (o) 88
3 4 Setting up the operator position 89
3 5 Seat Belt 94
4 Industrial Truck Operation 96
4 1 Safety regulations for truck operation 96
4 2 Preparing the truck for operation 99
4 3 Setting the Time 100
4 4 Parking the truck securely 101
4 5 Emergency Disconnect 102
4 6 Travel 103
4 7 Steering 105
4 8 Brakes 106
4 9 Adjusting the forks 111
4 10 Replacing the forks 112
4 11 Lifting, transporting and depositing loads 113
4 12 Operating the Lift Mechanism and Integrated Attachments 115
4 13 Safety instructions for operating additional attachments 125
4 14 Operating additional attachments for the SOLO-PILOT 129
9
4 15 Operating additional attachments for the Multi Pilot 131
4 16 Operating additional Attachments for Duo-Pilot 133
4 17 Fitting additional attachments 135
5 Towing trailers 139
6 Optional equipment 141
6 1 Keyless Access System 141
6 2 General Information about the Use of Keyless Access Systems 142
6 3 Commissioning the Keypad and the Transponder Reader 142
6 4 Using the Display: 145
6 5 Using the Transponder Reader 149
6 6 Assistance systems 153
6 7 Steel cab 155
6 8 Sliding windows 156
6 9 Automatic / mechanical folding gate 157
6 10 Panel door 158
6 11 Operator position extension 158
6 12 Entering and Exiting with the Hip Restraint on the Driver’s Seat 159
6 13 Adjusting the Swivel Seat 159
6 14 Adjusting the Backrest Extension 160
6 15 Adjusting the Lumbar Vertebrae Support 161
6 16 Switching the Seat Heating On and Off 161
6 17 Auxiliary Functions on the Armrest 162
6 18 Operating hydraulics cutout 164
6 19 Load Weighing 165
6 20 Tilt Control 165
6 21 Heating 166
6 22 Removable load backrest 167
6 23 Load Damping 168
6 24 Lift cutout override 170
6 25 Sideshifter Centre Position 170
6 26 Fire extinguisher 171
6 27 Rockinger coupling with hand lever or remote control 172
6 28 Camera system 173
6 29 Control layout “N” 174
6 30 Operating the Auxiliary Hydraulics without Pressing the Acknowledgement
Key 176
6 31 Floor Spot 180
6 32 Horn Button on Overhead Guard 181
7 Troubleshooting 182
7 1 Troubleshooting 182
7 2 Operating the truck without its own drive system 184
7 3 Emergency lowering 189
F Industrial Truck Maintenance 191
1 Operational Safety and Environmental Protection 191
2 Maintenance Safety Regulations 192
2 1 Consumables and used parts 193
2 2 Wheels 193
2 3 Lift Chains 194
2 4 Hydraulic system 195
3 Lubricants and Lubrication Schedule 196
10
3 1 Handling consumables safely 196
3 2 Lubrication Schedule 198
3 3 Consumables 199
4 Maintenance and repairs 201
4 1 Preparing the truck for maintenance and repairs 201
4 2 Lifting and jacking up the truck safely 202
4 3 Opening the rear panel 203
4 4 Checking the Wheel Mounting 204
4 5 Replacing wheels 205
4 6 Hydraulic system 207
4 7 Check the gear oil level 212
4 8 Heating 214
4 9 Adding window washer system fluid 214
4 10 Checking electrical fuses 215
4 11 Cleaning 222
4 12 Working on the electrical system 225
4 13 Restoring the truck to service after maintenance and repairs 226
5 Decommissioning the Industrial Truck 227
5 1 Prior to decommissioning 228
5 2 During decommissioning 228
5 3 Restoring the truck to service after decommissioning 229
6 Safety tests to be performed at intervals and after unusual incidents 230
7 Final de-commissioning, disposal 231
8 Human vibration measurement 231
9 Servicing and Inspection 232
10 Maintenance checklist 233
10 1 Operating Company 233
10 2 Customer Service 235

Questions? Email us: [email protected]

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