Jungheinrich Forklift EFG 535k – S50 Operating instructions Manual 51477773 – PDF DOWNLOAD

Description

Jungheinrich Forklift EFG 535k – S50 Operating instructions Manual 51477773 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EFG 535k – S50 Operating instructions Manual 51477773 – PDF DOWNLOAD

Language : English
Pages : 313
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EFG 535k – S50 Operating instructions Manual 51477773 – PDF DOWNLOAD

EFG 535k
EFG 535ks
EFG 540
EFG 540s
EFG 540k
EFG 540ks
EFG 545
EFG 545s
EFG 545k
EFG 545ks
EFG 550
EFG 550s
EFG S40
EFG S40s
EFG S50
EFG S50s

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EFG 535k – S50 Operating instructions Manual 51477773 – PDF DOWNLOAD

ontents
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 13
3 1 Internal Operation in Cold Stores with Cold Store Equipment (0) 13
4 Proprietor responsibilities 14
5 Adding attachments and/or optional equipment 14
6 Removal of components 14
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 23
3 3 Weights 26
3 4 Mast versions 27
3 5 Tyre type 34
3 6 Engine Data 35
3 7 EN norms 36
3 8 Conditions of use 37
3 9 Electrical Requirements 37
3 10 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 38
4 Identification Points and Data Plates 39
4 1 Indication Points 39
4 2 Data plate 41
4 3 Truck capacity plate 42
4 4 Attachment capacity plate 44
5 Stability 4 7
5 1 Wind loads 47
C Transport and Commissioning 49
1 Transport 49
2 Truck laden 49
2 1 Centre of gravity of the truck 49
2 2 Lifting the truck by crane 50
2 3 Loading with another industrial truck 52
3 Securing the truck during transport 53
4 Using the Truck for the First Time 55
Battery – Servicing, Recharging, Replacement 57
General notes on handling batteries 57
1 1 Potential hazards 57
1 2 Touch voltage hazard 58
2 Safety Regulations for Handling Lead-Acid Batteries 59
3 Safety regulations for handling lithium-ion batteries 60
3 1 Fire Hazard 60
3 2 Particular hazard from combustion products 61
3 3 Special fire fighting protective equipment 61
3 4 Additional fire fighting instructions 61
3 5 Instructions for cooling an overheated, non physically damaged
battery 61
4 Battery types 62
5 Battery dimensions 63
6 Exposing the battery 64
7 Battery removal and installation 65
7 1 Removal and installation using a pallet truck and Snapfit battery
holder 0 66
7 2 Removal and installation using a fork shoe (0) 73
7 3 Removal and installation using a roller conveyor (0) 75
7 4 Removal and installation for service using a hand pallet truck with
Snapfit ( 0 ) 76
7 5 Removal and installation for service using a (hand) pallet truck without
Snapfit 78
7 6 Hydraulic Battery Extractor (0) 79
8 Charging the battery 82
8 1 Charging the Lead Battery 82
8 2 Charging lithium-ion batteries (0) 86
E Operation 89
1 Safety Regulations for the Operation of Forklift Trucks 89
2 Displays and Controls 91
2 1 Controls 91
2 2 Pilots 94
2 3 Function symbols for the Pilots 95
2 4 Control panel with display unit 98
2 5 Button allocation of the display 100
2 6 Symbols in the display 102
2 7 Battery discharge indicator 105
2 8 Battery discharge monitor 105
2 9 Residual time display 106
2 1 0 Operating Programs 107
2 11 Hourmeter 107
2 12 Armrest Control Panel Switch 107
2 13 Side compartment control panel switch (0) 110
3 Preparing the Truck for Operation 111
3 1 Checks and Operations to Be Performed Before Starting Daily Work 111
3 2 Entry and exit 115
3 3 Trucks with reduced headroom (0) 115
3 4 Setting up the operator position 116
3 5 Restraint systems 122 aJ
3 6 Seat Belt 123 (!)
4 Industrial Truck Operation 125 CJ)
0 4 1 Safety regulations for truck operation 125 N
4 2 Activating the lithium-ion battery (0) 128
4 3 Preparing the truck for operation 130
4 4 Setting the time 132
4 5 Parking the truck securely 133
4 6 Emergency Disconnect 134
4 7 Travel 135
4 8 Steering 137
4 9 Brakes 138
4 10 Adjusting the forks 145
4 11 Replacing the forks 147
4 12 Lifting, transporting and depositing loads 148
4 13 Operating the Lift Mechanism and Integrated Attachments 151
4 14 Safety instructions for operating additional attachments 161
4 15 Operating additional attachments for the SOLO-PILOT 166
4 16 Operating additional attachments for the Multi Pilot 169
4 17 Operating additional Attachments for Duo-Pilot 171
4 18 Fitting additional attachments 17 4
5 Towing trailers 178
6 Optional equipment 180
6 1 Keyless Access System 180
6 2 General Information about the Use of Keyless Access Systems 181
6 3 Commissioning the Keypad and the Transponder Reader 181
6 4 Using the Display: 184
6 5 Using the Keypad 189
6 6 Using the Transponder Reader 194
6 7 Assistance systems 199
6 8 Steel cab 201
6 9 Sliding windows 203
6 1 O Gate 204
6 11 Automatic/ mechanical folding gate 207
6 12 Panel door 209
6 13 Operator position extension 21 O
6 14 Entering and Exiting with the Hip Restraint on the Driver’s Seat 211
6 15 Adjusting the Swivel Seat 211
6 16 Adjusting the Backrest Extension 212
6 17 Adjusting the Lumbar Vertebrae Support 213
6 18 Switching the Seat Heating On and Off 213
6 19 Auxiliary Functions on the Armrest 214
6 20 Operating hydraulics cutout 216
6 21 Load Weighing 217
6 22 Load Weighing Plus 217
6 23 Tilt Control 218
6 24 Tilt angle display 219
6 25 Heating 222
6 26 Removable load backrest 223
6 27 Load Damping 224
6 28 Lift cutout override 226
6 29 Sideshifter Centre Position 227
6 30 Fork Tilt Horizontal 228
6 31 Fire extinguisher 229
6 32 Rockinger coupling with hand lever or remote control 230
6 33 Camera system 231
6 34 Control layout “N” 232
6 35 Operating the Auxiliary Hydraulics without Pressing the
Acknowledgement Key 234
6 36 Special control layout 238
6 37 Floor-Spot 242
6 38 StVZO road traffic regulations equipment 244
6 39 Horn Button on Overhead Guard 245
7 Troubleshooting 246
7 1 Troubleshooting 246
7 2 Operating the truck without its own drive system 249
7 3 Emergency lowering 254
F Industrial Truck Maintenance 255
1 Spare Parts 255
2 Operational Safety and Environmental Protection 256
3 Maintenance Safety Regulations 257
3 1 Consumables and used parts 258
3 2 Wheels 258
3 3 Attachment Repairs and Inspection 258
3 4 Lift Chains 259
3 5 Hydraulic system 260
4 Lubricants and Lubrication Schedule 261
4 1 Handling consumables safely 261
4 2 Lubrication Schedule 263
4 3 Consumables 264
5 Maintenance and repairs 266
5 1 Preparing the truck for maintenance and repairs 266
5 2 Lifting and jacking up the truck safely 267
5 3 Opening the rear panel 268
5 4 Checking the Wheel Mounting 269
5 5 Replacing wheels 270
5 6 Hydraulic system 272
5 7 Check the gear oil level 277
5 8 Heating 279
5 9 Adding window washer system fluid 279
5 10 Checking electrical fuses 280
5 11 Cleaning 287
5 12 Working on the electrical system 290
5 13 Restoring the truck to service after maintenance and repairs 291
6 Decommissioning the Industrial Truck 292
6 1 Prior to decommissioning 293
6 2 During decommissioning 293
6 3 Restoring the truck to service after decommissioning 293
7 Safety tests to be performed at intervals and after unusual incidents 295
8 Final de-commissioning, disposal 295
9 Human vibration measurement 295
G Maintenance, inspection and changing of maintenance parts
requiring replacement 297
1 Maintenance Contents EFG 535-S50 298 aJ
1 1 Owner 298 (!)
1 2 Customer Service 302

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