Jungheinrich Forklift EJD 222 Operating Instructions Manual 51843676 – PDF DOWNLOAD

Description

Jungheinrich Forklift EJD 222 Operating Instructions Manual 51843676 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EJD 222 Operating Instructions Manual 51843676 – PDF DOWNLOAD

Language : English
Pages : 190
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EJD 222 Operating Instructions Manual 51843676 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EJD 222 Operating Instructions Manual 51843676 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
3 1 Internal Operation Combined with Brief External or Cold Store
Operation ( •) 13
3 2 Indoor Application in Fresh Food Areas (0) 13
3 3 Internal Operation in Cold Stores with Cold Store Equipment (0) 13
3 4 Permissible operating conditions for trucks with lithium-ion batteries 15
4 Proprietor responsibilities 16
5 Adding attachments and/or optional equipment 16
6 Removal of components 16
7 Wind loads 16
B Truck Description 17
1 Application 17
2 Travel direction definition 18
3 Assemblies and Functional Description 19
3 1 Assembly Overview 19
3 2 Components of the Access System 21
3 3 Overview of optional components 22
3 4 Protective and safety equipment 26
3 5 Functional Description 28
4 Technical Specifications 30
4 1 Performance data 30
4 2 Dimensions 31
4 3 Weights 33
4 4 Tyre type 33
4 5 EN norms 34
4 6 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 35
5 Identification Points and Data Plates 36
5 1 Indication Points 36
5 2 Data plate 38
5 3 Truck capacity plate 39
5 4 Capacity Plate for Stacking, Transport and Double-Deck Operations 42
C Transport and Commissioning 43
1 Lifting by crane 43
2 Transport 45
3 Using the Truck for the First Time 47
D Battery – Servicing, Recharging, Replacement 49
1 4 Exposing the battery 52
1 5 Charging the battery 54
1 6 Battery removal and installation 61
2 Integrated modular lithium-ion batteries 65
2 1 Notes on lithium-ion batteries 65
2 2 Safety regulations for handling lithium-ion batteries 65
2 3 Battery types 70
2 4 Battery data plate 71
2 5 Usability as a Function of the Battery Temperature 73
2 6 Exposing the battery 73
2 7 Charging the battery 74
E Operation 79
1 Safety Regulations for the Operation of Forklift Trucks 79
2 Displays and Controls 81
2 1 Charge Status Indicator 84
2 2 Battery discharge monitor 85
3 Preparing the Truck for Operation 86
3 1 Checks and Operations to Be Performed Before Starting Daily Work 86
3 2 Preparing the truck for operation 87
3 3 Checks and operations to be carried out when the truck is operational 88
3 4 Parking the truck securely 90
4 Industrial Truck Operation 92
4 1 Safety regulations for truck operation 92
4 2 Emergency Disconnect 94
4 3 Automatic braking 96
4 4 Travel 97
4 5 Changing direction during travel 99
4 6 Slow travel 100
4 7 Steering 101
4 8 Brakes 102
4 9 Load handler raise/lower 106
4 1 O Lifting, transporting and depositing loads 111
4 11 Use as a Lift Work Table 120
5 Troubleshooting 122
5 1 Truck does not start 122
5 2 Load cannot be lifted 124
5 3 Lithium-ion battery fault 125
6 Operating the truck without its own drive system 126
7 Load handler emergency lowering 127
8 Optional equipment 129
8 1 Display unit (2 inch display) 129
8 2 Keyless Access System 134
8 3 General Information about the Use of Keyless Access Systems 135
8 4 Commissioning the Keypad and the Transponder Reader 135
8 5 Using the Display: 138
8 6 Using the Keypad 143
8 7 Operating the transponder reader 148
8 8 Access module (ISM Online) 152
2 Operational Safety and Environmental Protection 153
3 Maintenance Safety Regulations 155
3 1 Working on the electrical system 156
3 2 Consumables and used parts 156
3 3 Wheels 157
3 4 Hydraulic system 158
3 5 Lift Chains 159
4 Lubricants and Lubrication Schedule 160
4 1 Handling consumables safely 160
4 2 Lubrication Schedule 162
4 3 Consumables 163
5 Maintenance and repairs 164
5 1 Preparing the truck for maintenance and repairs 164
5 2 Lifting and jacking up the truck safely 164
5 3 Front panel disassembly and assembly 165
5 4 Drive panel disassembly and assembly 166
5 5 Disassembling/assembling the dashboard panel 167
5 6 Disassembling/assembling the safety devices 168
5 7 Cleaning 169
5 8 Check wheel attachment and wear 171
5 9 Checking the hydraulic oil level 173
5 10 Checking electrical fuses 174
5 11 Restoring the truck to service after maintenance and repairs 175
6 Decommissioning the Industrial Truck 176
6 1 Prior to decommissioning 176
6 2 Action to be taken during decommissioning 177
6 3 Restoring the truck to service after decommissioning 177
7 Safety tests to be performed at intervals and after unusual incidents 177
8 Final de-commissioning, disposal 177
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 179
1 Maintenance Contents EJD 120/222 180
1 1 Owner 180
1 2 Customer Service 18

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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