Jungheinrich Forklift EJE 222 EJE 225 EJE 222r EJE 225r EJE 230 EJE 235 Operating Instructions Manual 51650155 – PDF DOWNLOAD

Description

Jungheinrich Forklift EJE 222 EJE 225 EJE 222r EJE 225r EJE 230 EJE 235 Operating Instructions Manual 51650155 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EJE 222 EJE 225 EJE 222r EJE 225r EJE 230 EJE 235 Operating Instructions Manual 51650155 – PDF DOWNLOAD

Language : English
Pages : 171
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EJE 222 EJE 225 EJE 222r EJE 225r EJE 230 EJE 235 Operating Instructions Manual 51650155 – PDF DOWNLOAD

EJE 222
EJE 225
EJE 222r
EJE 225r
EJE 230
EJE 235

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EJE 222 EJE 225 EJE 222r EJE 225r EJE 230 EJE 235 Operating Instructions Manual 51650155 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
3 1 Internal Operation Combined with Brief External or Cold Store
Operation ( •) 13
3 2 Internal Operation in Cold Stores with Cold Store Equipment (0) 13
3 3 Permissible operating conditions for trucks with lithium-ion batteries 14
4 Proprietor responsibilities 15
5 Adding attachments and/or accessories 15
6 Removal of components 15
7 Wind loads 15
B Truck Description 17
1 Application 17
2 Travel direction definition 18
3 Assemblies and Functional Description 19
3 1 Assembly Overview 19
3 2 Protective and safety equipment 20
3 3 Functional Description 21
4 Technical Specifications 23
4 1 Performance data 23
4 2 Engine Data 23
4 3 Dimensions 24
4 4 Weights 28
4 5 Tyre type 28
4 6 EN norms 29
4 7 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 30
5 Identification points and data plates 31
5 1 Indication Points 31
5 2 Data plate 32
5 3 Truck capacity plate 32
C Transport and Commissioning 33
1 Lifting by crane 33
2 Transport 35
3 Using the Truck for the First Time 36
D Battery – Servicing, Recharging, Replacement 37
1 Replaceable lead-acid and lithium-ion batteries 37
1 1 Notes on Battery Technologies 37
1 2 Safety instructions for handling lead-acid batteries 37
2 Integrated modular lithium-ion batteries 52
2 1 Notes on lithium-ion batteries 52
2 2 Safety regulations for handling lithium-ion batteries 53
2 3 Battery types 58
2 4 Battery data plate 59
2 5 Usability as a Function of the Battery Temperature 61
2 6 Exposing the battery 61
2 7 Charging the battery 62
E Operation 67
1 Safety Regulations for the Operation of Forklift Trucks 67
2 Displays and Controls 68
2 1 Tiller 70
2 2 Charge Status Indicator 74
2 3 Battery discharge monitor 74
3 Starting up the truck 75
3 1 Checks and operations to be performed before starting daily operation 75
3 2 Preparing the truck for operation 76
3 3 Checks and operations to be carried out when the truck is operational 78
3 4 Parking the truck securely 79
4 Industrial Truck Operation 81
4 1 Safety regulations for truck operation 81
4 2 Emergency Disconnect 83
4 3 Automatic braking 85
4 4 Travel 86
4 5 Changing direction during travel 87
4 6 Slow travel 88
4 7 Steering 89
4 8 Brakes 89
4 9 Raising or Lowering the Load Handler 91
4 10 Lifting, transporting and depositing loads 93
5 Troubleshooting 103
5 1 Truck does not start 103
5 2 Load cannot be lifted 103
5 3 Lithium-ion battery fault 104
6 Operating the truck without its own drive system 105
7 Optional equipment 106
7 1 Display unit (2 inch display) 106
7 2 Keyless Access System 111
7 3 General Information about the Use of Keyless Access Systems 112
7 4 Commissioning the Keypad and the Transponder Reader 112
7 5 Using the Display: 115
7 6 Using the Keypad 120
7 7 Operating the transponder reader 125
7 8 Access module (ISM Online) 130
7 9 Parameters 130
F Industrial Truck Maintenance 131
1 Spare Parts 131 aJ
2 Operational Safety and Environmental Protection 131 (!)
3 2 Consumables and used parts 134
3 3 Wheels 134
3 4 Hydraulic system 134
4 Lubricants and Lubrication Schedule 136
4 1 Handling consumables safely 136
4 2 Lubrication Schedule 138
4 3 Consumables 139
5 Maintenance and repairs 140
5 1 Preparing the truck for maintenance and repairs 140
5 2 Lifting and jacking up the truck safely 140
5 3 Front panel disassembly and assembly 141
5 4 Cleaning 142
5 5 Check wheel attachment and wear 144
5 6 Checking the hydraulic oil level 145
5 7 Checking electrical fuses 146
5 8 Restoring the truck to service after maintenance and repairs 147
6 Decommissioning the industrial truck 148
6 1 Prior to decommissioning 148
6 2 Action to be taken during decommissioning 148
6 3 Restoring the truck to service after decommissioning 150
7 Safety tests to be performed at intervals and after unusual incidents 150
8 Final de-commissioning, disposal 150
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 151
1 Maintenance Contents EJE 222/ 225/ 225US 152
1 1 Owner 152
1 2 Customer Service 156
2 Maintenance Contents EJE 230/235 162
2 1 Owner 162
2 2 Customer Service 166

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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