Jungheinrich Forklift EKS 208 – 312 Operating instructions Manual 51710585 – PDF DOWNLOAD

Description

Jungheinrich Forklift EKS 208 – 312 Operating instructions Manual 51710585 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EKS 208 – 312 Operating instructions Manual 51710585 – PDF DOWNLOAD

Language : English
Pages : 467
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EKS 208 – 312 Operating instructions Manual 51710585 – PDF DOWNLOAD

EKS 208
EKS 210
EKS 308
EKS 312

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system.
• No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS 208 – 312 Operating instructions Manual 51710585 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 14
5 Adding attachments and/or optional equipment 14
B Truck Description 15
1 Application 15
2 Travel direction definition 16
3 Assemblies and Functional Description 18
3 1 Functional Description 18
3 2 Assembly Overview 24
4 Control panel arrangements 30
4 1 Version with control panels and driver’s display facing the load 30
4 2 Version with control panels and driver’s display facing the drive 31
4 3 “Control panels arranged on either side” version 32
4 4 “Control panels and driver’s display arranged on drive side with
additional control panel for cross position” 32
5 Technical Specifications 34
5 1 Performance data 34
5 2 Dimensions (as per data plate) 36
5 3 Mast versions 48
5 4 Weights 52
5 5 Wheels, chassis 54
5 6 Engine Data 56
5 7 EN norms 56
5 8 Conditions of use 59
5 9 Electrical Requirements 59
6 Identification Points and Data Plates 60
6 1 Indication Points 60
6 2 Data plate 62
6 3 Truck capacity plate 64
6 4 Attachment capacity plate 65
6 5 “Medical and technical device operation affected by magnets” warning
notice 65
6 6 Jack contact points 65
6 7 Sign: “Load centre distance on EKS with walk-on platform” 66
7 Stability 67
C Transport and Commissioning 69
1 Transport 69
2 Lifting by crane 70
2 1 Lifting by crane with mast assembled 72
2 2 Loading the basic truck by crane with mast tilted
(for EKS 308 and EKS 312only)
2 3 Lifting the basic truck by crane 76 ,-
2 4 Loading of the mast with operator position and load handler by crane 78
2 5 Lifting the battery by crane 82
3 Securing the truck during transport 84
3 1 Transport retainer for basic truck with the mast assembled 86
3 2 Transport retainer for basic truck with mast tilted
(for EKS 308 and EKS 312only) 88
3 3 Basic truck transport retainer 90
3 4 Mast transport retainer 92
4 Using the Truck for the First Time 94
4 1 Moving the industrial truck without a battery 95
4 2 Installing and removing the mast 95
4 3 Commissioning 96
4 4 Tilt safety device 97
D Battery – Servicing, Recharging, Replacement 99
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 99
1 1 General notes on handling batteries 101
2 Battery types 102
2 1 Dimensions of the battery compartment 104
3 Exposing the battery 106
4 Charging the battery 110
5 Battery removal and installation 114
6 “Battery lock” sensors (0) 118
E Operation 121
1 Safety Regulations for the Operation of Forklift Trucks 121
2 Displays and Controls 124
2 1 Controls and displays on the control panel 124
2 2 Auxiliary lift controls with drive-side arrangement of control panel
(EKS 210 and EKS 312 with auxiliary lift) 134
2 3 Driver display luminous buttons 136
2 4 Driver’s display 138
2 5 Hourmeter 141
2 6 “Bar display” battery discharge indicator 142
2 7 “Percentage display” battery discharge indicator (0) 144
2 8 Driver’s display function symbols 146
3 Preparing the Truck for Operation 152
3 1 Checks and operations to be performed before starting daily operation 152
3 2 Entry and exit 156
3 3 Setting up the operator position 158
3 4 Backrest I driver’s seat (0) 158
3 5 Control panel height adjustment 160
3 6 Safety harness with safety rope (0) 161
4 Industrial Truck Operation 181
4 1 Safety regulations for truck operation 181
4 2 Preparing the truck for operation 188
4 3 Switching off the truck 188
4 4 Checks and operations to be carried out when the truck is operational 190
4 5 Date and time setting 192
4 6 Main Lift referencing
4 7 Emergency Disconnect
4 8 Travel
4 9 Steering 202
4 10 Brakes 202
4 11 Negotiating narrow aisles 204
4 12 Diagonal travel 213
4 13 Lifting/ lowering – outside and inside narrow aisles 214
4 14 Parking the truck securely 220
5 Order picking and stacking 222
5 1 Adjusting the forks (0) 222
5 2 Replacing the fork tines (0) 224
5 3 Lifting, transporting and depositing loads 230
6 Troubleshooting 236
6 1 Troubleshooting 236
6 2 Emergency stop device 239
6 3 Load handler emergency lowering 239
6 4 Slack chain safety device override 243
6 5 Travel cutout override (0) 245
6 6 Lift cutout override (0) 247
6 7 Lower cutout override (0) 249
6 8 End of aisle safety device (0) 251
6 9 WG emergency operation (event messages 3670 / 3752) 253
6 10 Recovering the truck from a narrow aisle / Moving the truck without a
battery 254
7 Leaving the operator position with the rescue equipment 267
7 1 Rescue equipment storage compartment in the operator position 268
7 2 Rescue equipment testing/ servicing 271
7 3 Seals and rescue equipment bags 272
7 4 Rescue equipment service life 272
7 5 Rescue equipment storage and transportation 274
7 6 Usage and ambient conditions 274
7 7 Description and use of the rescue equipment 275
8 Personal safety system (0) 291
8 1 Personal Protection System (PPS) 291
8 2 Functional description 292
8 3 Environmental awareness 293
8 4 Cleaning the laser scanner front screen 294
8 5 Displays on the seven segment display and indicator light (LED) 295
8 6 Daily checks before starting the Personal Protection System 297
8 7 Personal safety system 298
9 Optional equipment 301
9 1 Preparing the truck for operation with an additional access code (0) 301
9 2 Operator-specific settings (0) 305
9 3 Rack Height Select (0) 312
9 4 Horizontal positioning (0) 317
9 5 Weighing system (0) 330
9 6 ISM access module (0) 332
9 7 Rider mode in the operator position (0) 333
9 8 Single telescopic forks (0) 336
9 9 Fork sideshift (0) 338
9 10 Truck with load guard and walk-on pallet (0) 339
Rear view mirror (0) 362
Panoramic Mirror (0) 363
Fire extinguisher (0) 364
Floor-Spot (0) 366
9 15 Camera system (0) 372
9 16 Pedestrian mode (0) 374
9 17 Working platform (0) 384
F Industrial Truck Maintenance 387
1 Spare Parts 387
2 Operational Safety and Environmental Protection 388
3 Maintenance Safety Regulations 390
3 1 Working on the electrical system 391
3 2 Consumables and used parts 391
3 3 Wheels 392
3 4 Lift chain inspection 393
3 5 Hydraulic system 394
3 6 Attachment Repairs and Inspection 395
4 Lubricants and Lubrication Schedule 396
4 1 Handling consumables safely 396
4 2 Lubrication Schedule 398
4 3 Consumables 399
5 Maintenance and repairs 400
5 1 Preparing the truck for maintenance and repairs 400
5 2 Drive compartment cover disassembly/assembly 402
5 3 Wheels 404
5 4 Checking electrical fuses 406
5 5 Checking the hydraulic oil level 410
5 6 Lifting and jacking up the truck safely 414
5 7 Preventing the operator position from accidentally lowering 416
5 8 Cleaning 420
5 9 Lubricate the lift chains, clean and grease the contact surfaces in the
mast sections 424
5 10 Lift chain servicing 426
5 11 Restoring the truck to service after maintenance and repairs 428
6 Decommissioning the Industrial Truck 429
6 1 Prior to decommissioning 429
6 2 During decommissioning 430
6 3 Restoring the truck to service after decommissioning 430
7 Safety tests to be performed at intervals and after unusual incidents 431
8 Final de-commissioning, disposal 432
9 Human vibration measurement 432
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 433
1 Maintenance Contents EKS 308-312 434
1 1 Owner 434
1 2 Customer Service 439
2 Maintenance Contents EKS 208-210 451
2 1 Owner 451
2 2 Customer Service 456

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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