Jungheinrich Forklift EKS 210 – 412 Operating instructions Manual 51762478 – PDF DOWNLOAD

Description

Jungheinrich Forklift EKS 210 – 412 Operating instructions Manual 51762478 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EKS 210 – 412 Operating instructions Manual 51762478 – PDF DOWNLOAD

Language : English
Pages : 452
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EKS 210 – 412 Operating instructions Manual 51762478 – PDF DOWNLOAD

EKS 210
EKS 310
EKS 412

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS 210 – 412 Operating instructions Manual 51762478 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
3 1 Indoor Application outside the Freezer (e) 12
3 2 Internal Operation in Cold Stores with Cold Store Equipment (0) 13
4 Proprietor responsibilities 14
5 Adding attachments and/or optional equipment 14
B Truck Description 15
1 Application 15
2 Travel direction definition 16
3 Assemblies and Functional Description 17
3 1 Functional Description 17
3 2 Assembly Overview 22
4 Control panel arrangements 30
4 1 Version with control panels and driver’s display facing the load 30
4 2 Version with control panels and driver’s display facing the drive 31
4 3 “Control panels arranged on either side” version 32
4 4 “Control panels and driver’s display arranged on drive side with
additional control panel for cross position” 33
5 Technical Specifications 34
5 1 Performance data 35
5 2 Dimensions (as per data plate) 38
5 3 Mast versions 50
5 4 Mast bracing 60
5 5 Weights 60
5 6 Wheels, chassis 64
5 7 Engine Data 66
5 8 EN norms 66
5 9 Conditions of use 68
5 10 Electrical requirements 69
5 11 Safety of trucks 69
6 Identification Points and Data Plates 70
6 1 Indication Points 70
6 2 Data plate 7 4
6 3 Truck capacity plate 76
6 4 Sign: “Load centre distance on EKS with walk-on platform” 77
6 5 Capacity reduction according to weight (operator, rider or loads) in the
operator position 78
6 6 “Medical and technical device operation affected by magnets” warning
notice 80
6 7 Attachment capacity plate 81
6 8 Jack contact points 81
cc 6 9 “Residual capacity” tilt safety device notice (0) 82
C Transport and Commissioning 85
1 Transport 85
2 Lifting by crane 86
2 1 Lifting by crane with mast assembled 88
2 2 Lifting of the basic truck by crane with a tilted mast (0) 92
2 3 Lifting the basic truck by crane 94
2 4 Loading of the mast with operator position and load handler by crane 98
2 5 Lifting the battery by crane 102
3 Securing the truck during transport 104
3 1 Transport retainer for basic truck with the mast assembled 106
3 2 Basic truck transport retainer with tilted mast (0) 108
3 3 Basic truck transport retainer 110
3 4 Mast transport retainer 112
4 Using the Truck for the First Time 114
4 1 Moving the industrial truck without a battery 115
4 2 Installing and removing the mast 115
4 3 Commissioning 116
4 4 Tilt safety device 117
D Battery – Servicing, Recharging, Replacement 119
1 Safety instructions for handling lead-acid batteries 119
1 1 General notes on handling batteries 121
2 Safety regulations for handling lithium-ion batteries 122
2 1 General notes on handling batteries 124
2 2 Battery lifetime and maintenance 125
3 Dimensions of the battery compartment 126
4 Battery types 126
5 Opening or Closing the Battery Panel 129
5 1 Opening the battery panel 131
5 2 Closing the battery cover 132
6 Charging the battery 133
6 1 Charging lead-acid batteries 133
6 2 Charging the lithium-ion battery 137
7 Battery removal and installation 141
7 1 Removing and installing the lithium-ion battery 141
7 2 Removing and installing the lead-acid battery 141
8 Battery activation with the battery activation button 147
E Operation 149
1 Safety Regulations for the Operation of Forklift Trucks 149
2 Displays and Controls 154
2 1 Controls and displays on the control panel 154
2 2 Load-side controls of the auxiliary lift with drive-side control unit
arrangement (variant Z) 162
2 3 Driver’s display 164
2 4 Symbols in driver’s display (truck statuses and input requests) 166
2 5 Hourmeter
2 6 “Bar display” battery discharge indicator
3 1 Checks and operations to be performed before starting daily operation 183
3 2 Entry and exit 188
3 3 Setting up the operator position 190
3 4 Backrest/ driver’s seat (0) 190
3 5 Control panel height adjustment 192
3 6 Safety harness with safety rope (0) 194
4 Industrial Truck Operation 213
4 1 Safety regulations for truck operation 213
4 2 Preparing the truck for operation 222
4 3 Switching off the truck 224
4 4 Checks and operations to be carried out when the truck is operational 226
4 5 Setting the time 227
4 6 Main Lift referencing 228
4 7 Emergency Disconnect 230
4 8 Travel 232
4 9 Brakes 236
4 10 Lifting and lowering 238
4 11 Diagonal travel 244
4 12 Steering 245
4 13 Parking the truck securely 246
5 Order picking and stacking 248
5 1 Adjusting the forks (0) 248
5 2 Replacing the fork tines (0) 252
5 3 Lifting, transporting and depositing loads 256
6 Troubleshooting 262
6 1 Troubleshooting 262
6 2 Emergency stop device 268
6 3 Load handler emergency lowering 268
6 4 Cut-offs 272
6 5 Recovering the truck 281
7 Leaving the operator position with the rescue equipment 294
7 1 Rescue equipment storage compartment in the operator position 295
7 2 Rescue equipment testing/ servicing 296
7 3 Seals and rescue equipment bags 297
7 4 Rescue equipment service life 298
7 5 Rescue equipment storage and transportation 299
7 6 Usage and ambient conditions 299
7 7 Description and use of the rescue equipment 300
8 Truck with load guard and walk-on load (e g pallet, lattice box) 316
8 1 Order-picking platform without load handler option 318
8 2 Order-picking platform with load handler option 320
8 3 Order-picking platform with monitored and secure load handler option 324
8 4 Description of the function of the side and load-side safety gates 326
8 5 Additional symbols in driver’s display 328
8 6 Picking up or setting down the load with the retaining clamp 329
9 Optional equipment 340
9 1 Keyless Access System 340
9 2 General Information about the Use of Keyless Access Systems 341
9 3 Keyless access system – commissioning the keypad and the
transponder reader 341
9 4 Keyless access system – display unit 344
9 5 Keyless access system – keypad 349
9 6 Keyless access system – transponder reader 354
9
9 7 ISM Online “New Generation” (0) 359
9 8 Locking Safety Gates (0) 359
9 9 Rider mode for a second person in the operator position (0) 360
9 10 Rear view mirror (0) 364
9 11 Panoramic Mirror (0) 364
9 12 Fire extinguisher (0) 366
9 13 Floor-Spot (0) 368
9 14 “Battery lock” sensors (0) 372
9 15 Camera system (0) 374
9 16 Cold-Store Equipment – Important Instructions for Operation within
the Cold Store (0) 378
F Industrial Truck Maintenance 381
1 Spare Parts 381
2 Operational Safety and Environmental Protection 382
3 Maintenance Safety Regulations 384
3 1 Working on the electrical system 385
3 2 Consumables and used parts 385
3 3 Hydraulic system 386
3 4 Lift chain inspection 388
3 5 Attachment Repairs and Inspection 389
4 Lubricants and Lubrication Schedule 390
4 1 Handling consumables safely 390
4 2 Lubrication Schedule 392
4 3 Consumables 393
5 Maintenance and repairs 394
5 1 Preparing the truck for maintenance and repairs 394
5 2 Drive compartment cover disassembly/assembly 396
5 3 Wheels 398
5 4 Fuses 400
5 5 Check hydraulic oil, top up 414
5 6 Lifting and jacking up the truck safely 420
5 7 Preventing the operator position from accidentally lowering 421
5 8 Cleaning 426
5 9 Lubricate the lift chains, clean and grease the contact surfaces in the
mast sections 430
5 10 Lift chain servicing 432
5 11 Restoring the truck to service after maintenance and repairs 434
6 Decommissioning the Industrial Truck 435
6 1 Prior to decommissioning 435
6 2 During decommissioning 436
6 3 Restoring the truck to service after decommissioning 436
7 Safety tests to be performed at intervals and after unusual incidents 437
8 Final de-commissioning, disposal 438
9 Human vibration measurement 438
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 439
1 Maintenance Contents EKS 210-412 440 aJ
1 1 Owner 440 C
1 2 Customer Service 444

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M