Jungheinrich Forklift EKS 210a Operating instructions Manual 51269254 – PDF DOWNLOAD

Description

Jungheinrich Forklift EKS 210a Operating instructions Manual 51269254 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EKS 210a Operating instructions Manual 51269254 – PDF DOWNLOAD

Language : English
Pages : 283
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EKS 210a Operating instructions Manual 51269254 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS 210a Operating instructions Manual 51269254 – PDF DOWNLOAD

Correct Use and Application 11
1 General 11
2 Correct application 12
3 Approved application conditions 13
4 Proprietor responsibilities 14
5 Adding attachments and/or accessories 14
B Truck Description 15
1 Application 15
2 Travel direction definition 16
3 Assemblies and Functional Description 16
3 1 Functional Description 16
3 2 Assembly Overview 22
4 Technical Specifications 26
4 1 Performance data 26
4 2 Dimensions (as per data plate) 28
4 3 Mast versions 30
4 4 Weights 32
4 5 Wheels, chassis 32
4 6 Engine Data 33
4 7 EN norms 34
4 8 Conditions of use 36
4 9 Electrical Requirements 37
5 Identification points and data plates 38
5 1 Data plate 40
5 2 Truck capacity plate 41
5 3 Attachment capacity plate 42
5 4 “Medical and technical device operation affected by magnets” warning
notice 42
5 5 Jack contact points 42
6 Stability 43
C Transport and Commissioning 45
1 Transport 45
1 1 Securing the truck during transport 45
2 Lifting by crane 48
2 1 Loading with another industrial truck 48
2 2 Moving the truck manually on and off the transporting truck 50
2 3 Lifting the battery by crane 52
3 Using the Truck for the First Time 54
3 1 Moving the industrial truck without a battery 55
3 2 Commissioning 56
3 3 Tilt safety device 57
Battery – Servicing, Recharging, Replacement 59
Safety Regulations Governing the Handling of Lead-Acid Batteries 59
1 1 General notes on handling batteries 61
2 Battery types 62
2 1 Dimensions of the battery compartment 63
3 Exposing the battery 64
4 Charging the battery 68
5 Battery removal and installation 72
6 “Battery lock” sensors ( ) 76
E Operation 79
1 Safety Regulations for the Operation of Forklift Trucks 79
2 Displays and Controls 82
2 1 Controls and displays on the control panel 82
2 2 Driver display luminous buttons 88
2 3 Driver’s display 90
2 4 Hourmeter 91
2 5 “Bar display” battery discharge indicator 92
2 6 “Percentage display” battery discharge indicator ( ) 94
2 7 Driver’s display function symbols 96
2 8 Displays, sensors and controls for automatic mode 100
3 Preparing the Truck for Operation 106
3 1 Checks and operations to be performed before starting daily operation 106
3 2 Entry and exit 110
3 3 Control panel height adjustment 112
4 Industrial Truck Operation 114
4 1 Safety regulations for truck operation 114
4 2 Preparing the truck for operation 129
4 3 Switching off the truck 130
4 4 Checks and operations to be carried out when the truck is operational 131
4 5 Personal protection system test 132
4 6 Load handler referencing 133
4 7 Changing between manual and automatic modes 136
4 8 Date and time setting 140
4 9 Emergency Disconnect 143
4 10 Travelling in manual mode 145
4 11 Manual steering 149
4 12 Manual braking 149
4 13 Manual lifting and lowering of the load handler 151
4 14 Aligning the truck for automatic mode 155
4 15 Parking the truck securely 159
5 Order picking and stacking 161
5 1 Adjusting the Forks ( ) 161
5 2 Automatic mode procedures 163
5 3 Raising, Transporting and Depositing Loads Manually 173
6 Troubleshooting 180
6 1 Troubleshooting 180
6 2 Emergency stop device 185
6 3 Load handler emergency lowering 185
6 4 Lift cutout override ( ) 189
6 5 Lower cutout override ( ) 191
6 6 Travel cutout override ( ) 193
External control panel ( )
Recovering the truck / moving the truck without a battery
7 Personal protection system 215
7 1 Personal Protection System (PPS) 215
7 2 Functional description 215
7 3 Environmental awareness 217
7 4 Cleaning the laser scanner front screen 218
7 5 Displays on the seven segment display and indicator light (LED) 219
7 6 Daily checks before starting the Personal Protection System 221
7 7 Personal safety system 221
8 Optional equipment 223
8 1 ISM access module ( ) 223
8 2 Full pallet stacking ( ) 223
8 3 Empty pallet stacking ( ) 225
8 4 Orthogonal sensors ( ) 227
8 5 Broken pallet sensors ( ) 227
8 6 Obstacle detection for travelling in the drive direction in automatic mode
(laser scanner) ( ) 229
8 7 Weighing system ( ) 231
F Industrial Truck Maintenance 233
1 Operational Safety and Environmental Protection 233
2 Maintenance Safety Regulations 235
2 1 Wheels 236
2 2 Lift chain inspection 237
2 3 Hydraulic system 238
2 4 Consumables and used parts 239
2 5 Working on the electrical system 240
2 6 Attachment Repairs and Inspection 241
3 Lubricants and Lubrication Schedule 242
3 1 Handling consumables safely 242
3 2 Lubrication Schedule 244
3 3 Consumables 245
4 Maintenance and repairs 246
4 1 Preparing the truck for maintenance and repairs 246
4 2 Drive compartment cover disassembly/assembly 248
4 3 Checking electrical fuses 250
4 4 Checking the hydraulic oil level 254
4 5 Lifting and jacking up the truck safely 258
4 6 Cleaning 260
4 7 Lift chain servicing 266
4 8 Lubricate the lift chains, clean and grease the contact surfaces in the
mast sections 266
4 9 Restoring the truck to service after maintenance and repairs 267
5 Decommissioning the industrial truck 268
5 1 Prior to decommissioning 268
5 2 During decommissioning 269
5 3 Restoring the truck to service after decommissioning 269
6 Safety tests to be performed at intervals and after unusual incidents 270
7 Final de-commissioning, disposal 271
8 Human vibration measurement 271
G Maintenance, Inspection and Changing of Maintenance Parts
Requiring Replacement 273
1 Maintenance Contents EKS 210a 274
1 1 Owner 27 4
1 2 Customer Service 277

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