Jungheinrich Forklift EKS 215a Operating instructions Manual 51788082 – PDF DOWNLOAD

Description

Jungheinrich Forklift EKS 215a Operating instructions Manual 51788082 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EKS 215a Operating instructions Manual 51788082 – PDF DOWNLOAD

Language : English
Pages : 271
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EKS 215a Operating instructions Manual 51788082 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS 215a Operating instructions Manual 51788082 – PDF DOWNLOAD

Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or accessories 13
B Truck Description 15
1 Application 15
2 Travel direction definition 16
3 Assemblies and Functional Description 17
3 1 Assembly Overview 17
3 2 Functional Description 19
4 Technical Specifications 23
4 1 Performance data 23
4 2 Dimensions (as per data plate) 25
4 3 Mast versions 27
4 4 Weights 29
4 5 Wheels, chassis 29
4 6 Engine Data 30
4 7 EN norms 30
4 8 Conditions of use 32
4 9 Electrical Requirements 32
5 Identification points and data plates 33
5 1 Data plate 35
5 2 Truck capacity plate 36
5 3 Sign – Maximum Permissible Load Dimensions 37
5 4 Attachment capacity plate 38
5 5 “Medical and technical device operation affected by magnets” warning
notice 38
5 6 Jack contact points 38
6 Stability 39
C Transport and Commissioning 41
1 Transport 41
1 1 Securing the truck during transport 41
2 Lifting by crane 44
2 1 Lifting the truck by crane 45
3 Loading with another industrial truck 47
4 Moving the truck manually on and off the transporting truck 49
5 Lifting the battery by crane 51
6 Using the Truck for the First Time 53
6 1 Moving the industrial truck without a battery 54
6 2 Commissioning 55
cc 6 3 (!) Tilt safety device 56
D Battery – Servicing, Recharging, Replacement 57
1 Safety instructions for handling lead-acid batteries 57
1 1 General notes on handling batteries 59
2 Battery types 60
2 1 Dimensions of the battery compartment 61
3 Jungheinrich lithium-ion battery 61
3 1 Description of the lithium-ion battery 61
3 2 General notes on handling batteries 63
3 3 Battery lifetime and maintenance 65
3 4 Overview of components for “lithium-ion battery” optional equipment 66
3 5 Symbols – lithium-ion battery (0) 70
3 6 “Medical and technical device operation affected by magnets” warning
notice 72
3 7 Travel Cut-Off (Open Access to Comfort Charging Socket) 73
3 8 Charging the battery with the comfort charging socket 73
3 9 Removing and installing the lithium-ion battery 77
3 10 Battery activation with the battery activation button on the battery (0) 78
3 11 Additional information or event messages for equipment with lithiumion
battery ( 0) 80
4 Exposing the battery 82
5 Charging the battery 85
6 Automatic charging of the lithium-ion battery 88
7 Battery removal and installation 91
E Operation 95
1 Safety Regulations for the Operation of Forklift Trucks 95
2 Displays and Controls 98
2 1 Controls and displays on the control panel 98
2 2 Controls and displays on the external control panel 100
2 3 Driver display luminous buttons 101
2 4 Driver’s display 103
2 5 Hourmeter 103
2 6 “Bar display” battery discharge indicator 104
2 7 “Percentage display” battery discharge indicator (0) 106
2 8 Driver’s display function symbols 108
2 9 Displays, sensors and controls for automatic mode 112
3 Preparing the Truck for Operation 119
3 1 Checks and operations to be performed before starting daily operation 119
4 Industrial Truck Operation 122
4 1 Safety regulations for truck operation 122
4 2 Preparing the truck for operation 135
4 3 Switching off the truck 136
4 4 Checks and operations to be carried out when the truck is operational 137
4 5 Personal protection system test 138
4 6 Load handler referencing 139
4 7 Changing between manual and automatic modes 142
4 8 Date and time setting 146
4 9 Emergency Disconnect
4 10 Aligning the truck for automatic mode
4 11 Parking the truck securely
5 Order picking and stacking
5 1 Adjusting the Forks (e) 156
5 2 Automatic mode procedures 158
5 3 Manual operation for recovery and set up 167
6 Troubleshooting 173
6 1 Troubleshooting 173
6 2 Emergency stop device 178
6 3 Load handler emergency lowering 178
6 4 Lift cutout override (0) 181
6 5 Lower cutout override ( 0) 183
6 6 External control panel 185
6 7 Recovering the truck/ moving the truck without a battery 191
7 Personal protection system 202
7 1 Personal Protection System (PPS) 202
7 2 Functional description 202
7 3 Environmental awareness 204
7 4 Cleaning the laser scanner front screen 205
7 5 Displays on the seven segment display and indicator light (LED) 206
7 6 Daily checks before starting the Personal Protection System 208
7 7 Personal safety system 210
8 Optional equipment 212
8 1 Empty pallet stacking (0) 212
8 2 Obstacle detection for travelling in the drive direction in automatic
mode (laser scanner) (0) 214
8 3 Carrying out a sensor test (0) 215
8 4 Weighing system (0) 219
8 5 Floor Spot (0) 220
F Industrial Truck Maintenance 223
1 Spare Parts 223
2 Operational Safety and Environmental Protection 223
3 Maintenance Safety Regulations 225
3 1 Wheels 226
3 2 Lift chain inspection 227
3 3 Hydraulic system 228
3 4 Consumables and used parts 229
3 5 Working on the electrical system 229
3 6 Attachment Repairs and Inspection 229
4 Lubricants and Lubrication Schedule 230
4 1 Handling consumables safely 230
4 2 Lubrication Schedule 232
4 3 Consumables 233
5 Maintenance and repairs 234
5 1 Preparing the truck for maintenance and repairs 234
5 2 Drive compartment cover disassembly/assembly 236
5 3 Checking electrical fuses 238
5 4 Checking the hydraulic oil level 242
5 5 Lifting and jacking up the truck safely 246
5 6 Cleaning 248
cc 5 7 Lift chain servicing 254
C Lubricate the lift chains, clean and grease the contact surfaces in the
0 mast sections 254
N 5 9 I() Restoring the truck to service after maintenance and repairs 255
6 Decommissioning the industrial truck 256
6 1 Prior to decommissioning 256
6 2 During decommissioning 257
6 3 Restoring the truck to service after decommissioning 257
7 Safety tests to be performed at intervals and after unusual incidents 258
8 Final de-commissioning, disposal 259
9 Human vibration measurement 259
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 261
1 Maintenance Contents EKS 215a 261
1 1 Owner 261
1 2 Customer Service 265

Customer Support: [email protected]

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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