Jungheinrich Forklift EKS 310s – 412s Operating instructions Manual 51705817 – PDF DOWNLOAD

Description

Jungheinrich Forklift EKS 310s – 412s Operating instructions Manual 51705817 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EKS 310s – 412s Operating instructions Manual 51705817 – PDF DOWNLOAD

Language : English
Pages : 568
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EKS 310s – 412s Operating instructions Manual 51705817 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system.
• No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS 310s – 412s Operating instructions Manual 51705817 – PDF DOWNLOAD

Contents
A Correct Use and Application 13
1 General 13
2 Correct application 14
3 Approved application conditions 15
4 Safety Clearances (Design Safety Clearances) 16
5 Proprietor responsibilities 17
6 Adding attachments and/or optional equipment 17
B Truck Description 19
1 Application 19
2 Travel direction definition 21
3 Assemblies and Functional Description 22
3 1 Functional Description 22
3 2 Assembly Overview 28
3 3 Overview of components for “lithium-ion battery” optional equipment 34
4 Control panel arrangements 38
4 1 Version with control panels and driver’s display facing the load 38
4 2 Version with control panels and driver’s display facing the drive 39
4 3 “Control panels arranged on either side” version 40
4 4 “Control panels and driver’s display arranged on drive side with
additional control panel for cross position” 41
5 Technical Specifications 42
5 1 Performance data 42
5 2 Dimensions (as per data plate) 46
5 3 Mast versions 58
5 4 Mast bracing 67
5 5 Weights 68
5 6 Wheels, chassis 72
5 7 Engine Data 74
5 8 EN norms 74
5 9 Conditions of use 76
5 10 Electrical requirements 77
5 11 Safety of trucks 77
6 Identification Points and Data Plates 78
6 1 Indication Points 78
6 2 Data plate 82
6 3 Truck capacity plate 84
6 4 Sign: “Load centre distance on EKS with walk-on platform” 85
6 5 Capacity indicator on the driver’s display 86
6 6 Capacity reduction according to weight (operator, rider or loads) in the
operator position 88
6 7 “Medical and technical device operation affected by magnets” warning
notice 90
6 8 Attachment capacity plate 91
Jack contact points 91
“Residual capacity” tilt safety device notice (0) 92
Stability 93
C Transport and Commissioning 95
1 Transport 95
2 Lifting by crane 96
2 1 Lifting by crane with mast assembled 98
2 2 Lifting of the basic truck by crane with a tilted mast (0) 102
2 3 Lifting the basic truck by crane 104
2 4 Loading of the mast with operator position and load handler by crane 108
2 5 Lifting the battery by crane 112
3 Securing the truck during transport 114
3 1 Transport retainer for basic truck with the mast assembled 116
3 2 Basic truck transport retainer with tilted mast (0) 118
3 3 Basic truck transport retainer 120
3 4 Mast transport retainer 122
4 Using the Truck for the First Time 124
4 1 Moving the industrial truck without a battery 125
4 2 Installing and removing the mast 125
4 3 Commissioning 126
4 4 Tilt safety device 127
D Battery – Servicing, Recharging, Replacement 129
1 Safety Regulations for Handling Lead-Acid Batteries 129
1 1 General notes on handling batteries 131
2 Safety regulations for handling lithium-ion batteries 132
2 1 General notes on handling batteries 134
2 2 Battery lifetime and maintenance 135
3 Dimensions of the battery compartment 136
4 Battery types 137
5 Opening or Closing the Battery Panel 140
5 1 Opening the battery panel 142
5 2 Closing the battery cover 143
6 Charging the battery 144
6 1 Charging lead-acid batteries 144
6 2 Charging the lithium-ion battery 148
7 Battery removal and installation 154
7 1 Removing and installing the lithium-ion battery 154
7 2 Removing and installing the lead-acid battery 154
8 Battery activation with the battery activation button 160
E Operation 161
1 Safety Regulations for the Operation of Forklift Trucks 161
2 Displays and Controls 166
2 1 Controls and displays on the control panel 166
2 2 Load-side controls of the auxiliary lift with drive-side control unit
arrangement (variant Z) 175
2 3 Driver’s display 177
2 4 Symbols in driver’s display (truck statuses and input requests) 179
2 5 Hourmeter
2 6 Truck guidance symbols in narrow aisle
I 2 7 “Bar display” battery discharge indicator 191 C
2 8 Driver’s display function symbols 193
3 Preparing the Truck for Operation 201
3 1 Checks and operations to be performed before starting daily operation 202
3 2 Entry and exit 207
3 3 Setting up the operator position 209
3 4 Backrest/ driver’s seat (0) 209
3 5 Control panel height adjustment 211
3 6 Safety harness with safety rope (0) 213
4 Industrial Truck Operation 232
4 1 Safety regulations for truck operation 232
4 2 Preparing the truck for operation 243
4 3 Switching off the truck 245
4 4 Checks and operations to be carried out when the truck is operational 247
4 5 Setting the time 249
4 6 Main Lift referencing 251
4 7 Emergency Disconnect 253
4 8 Travel 255
4 9 Brakes 259
4 10 Negotiating narrow aisles 261
4 11 Lifting / lowering – outside and inside narrow aisles 270
4 12 Diagonal travel 277
4 13 Steering 278
4 14 Parking the truck securely 279
5 Order picking and stacking 281
5 1 Adjusting the forks (0) 281
5 2 Replacing the fork tines (0) 285
5 3 Lifting, transporting and depositing loads 289
6 Troubleshooting 295
6 1 Troubleshooting 295
6 2 Emergency stop device 305
6 3 Load handler emergency lowering 305
6 4 Cut-offs 309
6 5 End of aisle safety device (0) 319
6 6 WG emergency operation (event messages 3670 / 3752) 321
6 7 Recovering the truck from a narrow aisle/ Moving the truck without a
battery 322
7 Leaving the operator position with the rescue equipment 335
7 1 Rescue equipment storage compartment in the operator position 336
7 2 Rescue equipment testing I servicing 337
7 3 Seals and rescue equipment bags 338
7 4 Rescue equipment service life 339
7 5 Rescue equipment storage and transportation 340
7 6 Usage and ambient conditions 340
7 7 Description and use of the rescue equipment 341
7 8 Leaving the operator position with the rescue equipment 357
8 Personal safety system (0) 379
8 1 Personal Protection System (PPS) 379
8 2 Functional description 380
8 3 Environmental awareness 381
8 4 Cleaning the laser scanner front screen 382
8 5 Displays on the seven segment display and indicator light (LED) 383
8 6 Daily checks before starting the Personal Protection System 385
8 7 Personal safety system 386
9 Collision protection with the Personal Protection System (0) 389
9 1 Positions and Number of Items of Reflectors on Truck 391
9 2 Description of collision protection with the Personal Protection System 393
9 3 Additional Checks and Operations to be performed before starting
Daily Operation 393
9 4 Description of various operational situations 395
10 Truck with load guard and walk-on load (e g pallet, lattice box) 401
10 1 Order-picking platform without load handler option 403
10 2 Order-picking platform with load handler option 405
10 3 Order-picking platform with monitored and secure load handler option 409
10 4 Description of the function of the side and load-side safety gates 411
10 5 Additional symbols in driver’s display 413
10 6 Picking up or setting down the load with the retaining clamp 414
11 Optional equipment 425
11 1 Keyless Access System 425
11 2 General Information about the Use of Keyless Access Systems 426
11 3 Keyless access system – commissioning the keypad and the
transponder reader 426
11 4 Keyless access system – display unit 429
11 5 Keyless access system – keypad 434
11 6 Keyless access system – transponder reader 439
11 7 ISM Online “New Generation” (0) 444
11 8 Locking Safety Gates (0) 444
11 9 Single telescopic forks (0) 445
11 10 Fork sideshift (0) 447
11 11 Weighing system (0) 449
11 12 Rack Height Select (0) 451
11 13 Horizontal positioning (0) 457
11 14 Rider mode for a second person in the operator position (0) 472
11 15 Rear view mirror (0) 476
11 16 Panoramic Mirror (0) 477
11 17 Fire extinguisher (0) 478
11 18 Floor-Spot (0) 480
11 19 “Battery lock” sensors (0) 486
11 20 Camera system (0) 488
11 21 Working platform (0) 492
F Industrial Truck Maintenance 497
1 Spare Parts 497
2 Operational Safety and Environmental Protection 498
3 Maintenance Safety Regulations 500
3 1 Working on the electrical system 501
3 2 Consumables and used parts 501
3 3 Hydraulic system 502
3 4 Lift chain inspection 504
3 5 Attachment Repairs and Inspection 505
4 Lubricants and Lubrication Schedule 506
4 1 Handling consumables safely 506
4 2 Lubrication Schedule 508
4 3 Consumables 509 aJ
5 Maintenance and repairs 510 I
5 1 Preparing the truck for maintenance and repairs 510
5 2 Drive compartment cover disassembly/assembly 512
5 3 Wheels 514
5 4 Fuses 516
5 5 Check hydraulic oil, top up 528
5 6 Lifting and jacking up the truck safely 534
5 7 Preventing the operator position from accidentally lowering 535
5 8 Cleaning 540
5 9 Lubricate the lift chains, clean and grease the contact surfaces in the
mast sections 544
5 10 Lift chain servicing 546
5 11 Restoring the truck to service after maintenance and repairs 548
6 Decommissioning the Industrial Truck 549
6 1 Prior to decommissioning 549
6 2 During decommissioning 550
6 3 Restoring the truck to service after decommissioning 550
7 Safety tests to be performed at intervals and after unusual incidents 551
8 Final de-commissioning, disposal 552
9 Human vibration measurement 552
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 553
1 Maintenance Contents EKS 310s-412s 554
1 1 Owner 554
1 2 Customer Service 559

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