Jungheinrich Forklift EKS 513-515 EKX 410-515 Operating Instructions Manual 51255015 – PDF DOWNLOAD

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Jungheinrich Forklift EKS 513-515 EKX 410-515 Operating Instructions Manual 51255015 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EKS 513-515 EKX 410-515 Operating Instructions Manual 51255015 – PDF DOWNLOAD

Language : English
Pages : 553
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EKS 513-515 EKX 410-515 Operating Instructions Manual 51255015 – PDF DOWNLOAD

EKS 513
EKS 515k
EKS 515
EKX 410
EKX 513
EKX 515k
EKX 515

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS 513-515 EKX 410-515 Operating Instructions Manual 51255015 – PDF DOWNLOAD

Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 16
5 Adding attachments and/or accessories 16
B Truck Description 17
1 Application 17
2 Travel direction definition 20
3 Assemblies and Functional Description 21
3 1 Functional Description 21
3 2 Assembly Overview 28
4 Technical Specifications 30
4 1 Performance data 30
4 2 Dimensions (as per data plate) 38
4 3 Mast versions 54
4 4 Weights 56
4 5 Wheels, chassis 59
4 6 Engine Data 60
4 7 EN norms 61
4 8 Conditions of use 63
4 9 Electrical requirements 63
5 Identification points and data plates 64
5 1 Data plate 66
5 2 Truck capacity plate 67
5 3 Attachment capacity plate 68
5 4 Jack contact points 68
5 5 “Residual capacity” tilt safety device notice (o) 69
6 Stability 70
C Transport and Commissioning 71
1 Transport 71
2 Lifting by crane 73
2 1 Lifting by crane with mast assembled 74
2 2 Loading the basic truck by crane with mast tilted (EKX 410 only) 76
2 3 Lifting the basic truck by crane 78
2 4 Lifting the mast by crane with the cab and load handler 80
2 5 Lifting the battery by crane 82
3 Securing the truck during transport 84
3 1 Basic truck transport retainer 84
3 2 Mast transport retainer 86
3 3 Transport retainer for basic truck with the mast assembled 88
8
3 4 Transport retainer for basic truck with the mast tilted (EKX 410 only) 90
4 Using the Truck for the First Time 92
4 1 Moving the industrial truck without a battery 92
4 2 Installing and removing the mast 93
4 3 Commissioning 94
4 4 Tilt safety device 96
D Battery – Servicing, Recharging, Replacement 97
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 97
1 1 General notes on handling batteries 98
2 Battery types 99
2 1 Dimensions of the battery compartment 101
3 Exposing the battery 102
4 Charging the battery 104
5 Battery removal and installation 108
5 1 Removing and installing the battery with a battery roller stand (single part
batteries) 108
5 2 Battery assembly / removal using a fork lift truck (two part batteries) 112
6 “Battery lock” sensors (o) 116
E Operation 119
1 Safety Regulations for the Operation of the Forklift Truck 119
2 Displays and Controls 121
2 1 Controls and displays on the control panel 121
2 2 Driver’s display 132
2 3 Hourmeter 139
2 4 “Bar display” battery discharge indicator 140
2 5 “Percentage display” battery discharge indicator (o) 142
2 6 Driver’s display function symbols 144
3 Preparing the Truck for Operation 155
3 1 Checks and operations to be performed before starting daily operation 155
3 2 Entry and exit 160
3 3 Driver’s seat removal and assembly 162
3 4 Setting up the operator position 164
3 5 Seat belt with safety rope (EKS without front guard or gate only) 170
4 Industrial Truck Operation 188
4 1 Safety regulations for truck operation 188
4 2 Preparing the truck for operation 195
4 3 Preparing the truck for operation with an additional access code (o) 196
4 4 Date and time setting 200
4 5 Checks and operations to be carried out when the truck is operational 202
4 6 Referencing the main and auxiliary lift 204
4 7 Emergency Disconnect 208
4 8 Travel 210
4 9 Steering 212
4 10 Brakes 212
4 11 Negotiating narrow aisles 214
4 12 Diagonal travel 225
de and inside narrow aisles 226
9
4 14 Traversing / rotating outside and inside narrow aisles 230
4 15 Simultaneous traversing – rotation outside and inside narrow aisles 234
4 16 Parking the truck securely 239
5 Order picking and stacking 243
5 1 Adjusting the forks 243
5 2 Replacing the forks 246
5 3 Lifting, transporting and depositing loads 251
6 Troubleshooting 260
6 1 Troubleshooting 260
6 2 Emergency stop device 264
6 3 Driver’s cab emergency lowering 265
6 4 Slack chain safety device override 269
6 5 Travel cutout override (o) 270
6 6 Lift cutout override (o) 271
6 7 Lower cutout override (o) 273
6 8 End of aisle safety device (o) 275
6 9 WG emergency operation (event messages 3670 / 3752) 277
6 10 Recovering the truck from a narrow aisle / Moving the truck without a battery
278
7 Exiting the driver’s cab with the rescue equipment 297
7 1 Rescue equipment storage compartment in the driver’s cab 298
7 2 Rescue equipment testing / servicing 299
7 3 Rescue equipment service life 300
7 4 Rescue equipment storage and transportation 301
7 5 Description / use of rescue equipment (07 09 -) 302
8 Personal safety system (o) 321
8 1 Personal Protection System (PPS) 321
8 2 Functional description 322
8 3 Environmental awareness 323
8 4 Cleaning the laser scanner front screen 324
8 5 Displays on the seven segment display and indicator light (LED) 325
8 6 Daily checks before starting the Personal Protection System 327
8 7 Personal safety system 328
9 Order picker – EKS 331
9 1 Possible control panel arrangements 331
9 2 Controls on the two control panels 333
9 3 Height and angle adjustment of the two control panels 335
9 4 Truck with load guard and walk-on pallet 337
9 5 Truck equipment – stockpicking platform without pallet lift option 338
9 6 Stockpicking platform with pallet lift option (not monitored, not locked) 340
9 7 Stockpicking platform with pallet lift option including pallet monitoring
and fixing 344
9 8 Display of stockpicking platform side and / or front gates and load direction
gates 346
9 9 Additional symbols in driver’s display 349
9 10 Lifting / depositing a load with a load lock (with / without load sensing) 351
9 11 Auxiliary Lift raise/lower (o) 360
10 Optional equipment 361
10 1 Telescopic table (o) 361
10 2 Sideshifter / Fork positioner (o) 373
10 3 Telescopic forks (o) 383
10 4 Operator-specific settings (o) 387
10 5 ISM access module (o) 394
10
10 6 Weighing system (o) 394
10 7 Rack Height Select (o) 396
10 8 Horizontal positioning (o) 413
10 9 Passenger mode for a second person in the driver’s cab (o) 435
10 10 Working platform (o) 437
10 11 Closed driver’s cab (o) 449
10 12 On-board charger (o) 458
10 13 Fire extinguisher (o) 477
10 14 Rear view mirror (o) 478
10 15 Camera system 479
F Industrial Truck Maintenance 481
1 Operational Safety and Environmental Protection 481
2 Maintenance Safety Regulations 483
3 Servicing and Inspection 488
4 Maintenance checklist 489
4 1 Owner 489
4 2 Customer Service 494
5 Lubricants and Lubrication Schedule 512
5 1 Handling consumables safely 512
5 2 Lubrication Schedule 514
5 3 Consumables 515
6 Maintenance and repairs 516
6 1 Preparing the truck for maintenance and repairs 516
6 2 Drive compartment cover disassembly/assembly 518
6 3 Checking electrical fuses 522
6 4 Preventing the driver’s cab from accidentally lowering 527
6 5 Lift chain servicing 532
6 6 Lubricate the lift chains, clean and grease the contact surfaces in the
mast sections 532
6 7 Automatic Chain Lubrication (o) 534
6 8 Lift chain inspection 540
6 9 Hydraulic hoses 540
6 10 Checking the hydraulic oil level 542
6 11 Restoring the truck to service after maintenance and repairs 546
7 Decommissioning the industrial truck 548
7 1 Prior to decommissioning 549
7 2 During decommissioning 550
7 3 Restoring the truck to service after decommissioning 551
8 Safety tests to be performed at intervals and after unusual incidents 552
9 Final de-commissioning, disposal 553
10 Human vibration measurement 553

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