Jungheinrich Forklift EKS 513 EKS 515k EKS 515 EKX 513 EKX 515k EKX 515 Operating Instructions Manual 51058446 – PDF DOWNLOAD

Description

Jungheinrich Forklift EKS 513 EKS 515k EKS 515 EKX 513 EKX 515k EKX 515 Operating Instructions Manual 51058446 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EKS 513 EKS 515k EKS 515 EKX 513 EKX 515k EKX 515 Operating Instructions Manual 51058446 – PDF DOWNLOAD

Language : English
Pages : 341
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EKS 513 EKS 515k EKS 515 EKX 513 EKX 515k EKX 515 Operating Instructions Manual 51058446 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EKS 513 EKS 515k EKS 515 EKX 513 EKX 515k EKX 515 Operating Instructions Manual 51058446 – PDF DOWNLOAD

Table of contents
A Correct Use and Application
1 General A 1
2 Correct application A 1
3 Approved application conditions A 1
4 Proprietor responsibilities A 2
5 Adding attachments and/or accessories A 2
B Truck Description
1 Application B 1
1 1 Travel direction definition B 2
2 Assemblies and Functional Description B 3
2 1 Truck functional description B 6
3 Standard version specifications B 10
3 1 Performance data B 11
3 2 Dimensions (as per data plate) B 12
3 3 Mast version B 16
3 4 Engine data B 18
3 5 Weights B 18
3 6 Wheels, chassis B 21
3 7 EN norms B 22
3 8 Conditions of use B 23
3 9 Electrical requirements B 23
4 Identification points and data plates B 24
4 1 Truck data plate B 26
4 2 Truck capacity plate B 27
4 3 Attachment capacity plate (o) B 28
5 Stability B 28
C Transport and Commissioning
1 Transport C 1
2 Lifting by Crane C 2
2 1 Lifting by crane with mast assembled C 2
2 2 Crane points / Strap points C 3
2 3 Lifting the battery by crane C 4
3 Securing the truck during transport C 5
3 1 Basic truck transport safety C 6
3 2 Mast transport retainer C 8
3 3 Transport retaining mechanism for trucks with the
mast assembled C 10
1109 GB
I 2
4 Using the Truck for the First Time C 11
4 1 Moving the industrial truck without a battery C 11
4 2 Installing and removing the mast C 11
5 Starting the Truck C 12
5 1 Mechanical tilt safety devices (t) C 13
5 2 Active stabiliser (o) C 14
D Battery – Servicing, Recharging, Replacement
1 Safety Regulations Governing the Handling of
Lead-Acid Batteries D 1
2 Battery types D 2
2 1 Battery compartment dimensions D 3
3 Exposing the battery D 4
4 Charging the Battery D 6
5 Battery Removal and Installation D 10
5 1 Installing and removing a battery with a battery trolley (t) D 11
5 2 Placing/removing batteries in the battery replacement trolley
using a forklift (o) D 14
5 3 Battery lock sensor (t) D 18
6 On-Board Charger (o) D 19
6 1 Description D 19
6 2 Different current collectors D 20
6 3 Operating modes D 21
6 4 Different Operating Modes D 22
6 5 Symbols and meaning D 24
6 6 On board charger maintenance instructions D 25
Condition and Acid Level D 26
8 Battery Discharge Indicator “Bar Display” (t) D 27
8 1 Battery discharge monitor with bar display D 28
8 2 Battery symbol fluorescent colours D 29
9 Battery Discharge Indicator “Percentage Display” (o) D 30
9 1 Battery symbol fluorescent colours D 30
E Operation
1 Safety Regulations for the Operation of Forklift Trucks E 1
2 Controls and Displays E 3
2 1 Operating and display equipment on control panel E 3
2 2 Display unit controls and displays E 10
2 3 Lower range symbols and pushbuttons E 16
2 4 Truck operational status symbols E 22
7 Battery- Checking
3 Starting up the truck E 23
3 1 Checks and operations to be performed before starting
daily operation E 23
3 2 Truck entry and exit E 24
E 25
3 4 Setting up the operator position E 25
E 26
3 6 Control panel angle adjustment E 27
3 7 Control panel height adjustment E 28
3 8 To prepare the truck for operation (t) E 28
3 9 Preparing the truck for operation with an additional
access code (o) E 29
3 10 ISM Access Module (o) E 30
3 11 Checks and operations to be carried out when the truck
is operational E 30
3 12 Referencing the main and auxiliary lift E 32
3 13 Setting date and time E 35
3 14 Operator specific settings (o) E 37
4 Industrial Truck Operation E 40
4 1 Safety regulations for truck operation E 40
4 2 Emergency Disconnect, Travel, Steering, Braking E 44
4 3 Negotiating narrow aisles E 50
4 4 Diagonal travel E 57
the rack aisles E 58
4 6 Simultaneous load handler traverse and fork carriage swivel E 61
4 7 Telescopic table (o) E 64
4 8 Symmetrical sideshifter (o) E 71
4 9 Fork adjuster (o) E 71
4 10 Telescopic forks (o) E 72
4 11 Symmetrical sideshift with integrated fork adjuster (o) E 74
4 12 Asymmetrical sideshifter with integrated fork adjuster (o) E 75
4 13 Lifting – Lowering – Traversing – Pivoting inside the rack aisles E 76
4 14 Order picking and stacking E 77
4 15 Lifting, transporting and depositing loads E 81
4 16 Rack Height Select with Zone Entry (o) E 86
4 17 Horizontal positioning (o) E 93
4 18 Parking the truck securely E 107
5 Troubleshooting E 108
5 1 Emergency stop device E 111
ring E 112
5 3 Slack chain safety device override E 114
5 4 Travel cutout override (o) E 115
5 5 Lift cutout override (o) E 116
5 6 Lower cutout override (o) E 117
5 7 Aisle end safety device (o) E 118
5 8 E 119
5 9 Recovering the truck from a narrow aisle / Moving the truck
without a battery E 121
6 Exiting the driver’s cab with the rescue equipment E 131
6 1 Rescue equipment storage compartment in the driver’s cab E 132
6 2 Rescue equipment testing / servicing E 132
6 3 Rescue equipment service life E 133
6 4 Rescue equipment storage and transportation E 133
6 5 Rescue equipment description / application (- 07 09) E 134
6 6 Rescue equipment description / application (07 09 -) E 149
7 Personal Protection System (o) E 165
7 1 Personal Protection System (PPS) E 165
7 2 Functional description E 165
7 3 Cleaning the front panel of the scanners E 167
7 4 Daily checks before starting the Personal Protection System E 169
7 5 Personal Protection System E 170
8 EKS 513/515k/515 Stockpicker E 172
8 1 Control panel layout E 172
8 2 EKS 513/515k/515 with load guard and walk-on pallet (o) E 175
8 3 Display of stockpicking platform side and / or front gates
and load direction gates E 183
8 4 Additional symbols in driver’s display E 185
8 5 Lifting / depositing a load E 185
8 6 EKS 513/515k/515 with auxiliary lift (o) E 193
9 Optional equipment E 194
9 1 Rear view mirror (o) E 194
9 2 Rider mode (in the driver’s cab) (o) E 195
9 3 Weigher (o) E 197
9 4 Using a work platform (o) E 198
9 5 Fire extinguisher (o) E 204
9 6 Closed driver’s cab (o) E 205
9 7 Camera system (o) E 213
5 2 Driver’s cab / Aux Lift emergency lowe
Wire guidance emergency mode (event messages 3670 / 3752)
F Industrial Truck Maintenance
1 Operational Safety and Environmental Protection F 1
2 Maintenance safety regulations F 1
3 Servicing and Inspection F 7
4 Maintenance Checklist F 8
4 1 Attachment service checklist (options) F 14
5 Lubricants and Lubrication Schedule F 18
5 1 Handling consumables safely F 18
5 2 Lubrication Schedule F 20
5 3 Consumables F 21
6 Maintenance and Repairs F 22
6 1 Preparing the truck for maintenance and repairs F 22
6 2 Preventing the driver’s cab from accidentally lowering F 23
6 3 Lift chain servicing F 26
6 4 Lubricating the lift chains, cleaning and greasing
the contact surfaces in the mast sections F 26
6 5 Automatic chain lubrication (o) F 28
6 6 Lift chain inspection F 32
6 7 Hydraulic hose lines F 33
6 8 Drive panel disassembly / assembly F 34
6 9 Checking the hydraulic oil level F 35
6 10 Checking electrical fuses F 38
6 11 Recommissioning the truck after cleaning or
maintenance work F 40
7 Decommissioning the industrial truck F 42
7 1 Action to be taken before decommissioning F 43
7 2 Action to be taken during decommissioning F 43
7 3 Restoring the truck to service after decommissioning F 44
8 Safety tests to be performed at intervals and after
unusual incidents F 45
9 Final de-commissioning, disposal F 45
10 Human vibration measurement F 45

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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