Jungheinrich Forklift EMD 115i Operating Instructions Manual 51553494 – PDF DOWNLOAD

Description

Jungheinrich Forklift EMD 115i Operating Instructions Manual 51553494 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EMD 115i Operating Instructions Manual 51553494 – PDF DOWNLOAD

Language : English
Pages : 166
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EMD 115i Operating Instructions Manual 51553494 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

TABLE OF CONTENTS:

Jungheinrich Forklift EMD 115i Operating Instructions Manual 51553494 – PDF DOWNLOAD

Contents
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
3 1 Internal Operation Combined with Brief External or Cold Store
Operation ( •) 12
3 2 Wind loads 13
4 Proprietor responsibilities 14
5 Adding attachments and/or optional equipment 14
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Travel direction definition 16
3 Assemblies and Functional Description 17
3 1 Assembly Overview 17
3 2 Functional Description 18
4 Technical Specifications 21
4 1 Performance data 21
4 2 Dimensions 22
4 3 Weights 23
4 4 Tyre type 24
4 5 EN norms 24
4 6 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 25
4 7 Electrical Requirements 25
4 8 Power supply of on-board charger (0) 25
4 9 Safety of trucks 25
5 Identification Points and Data Plates 26
5 1 Indication Points 26
5 2 Data plate 28
5 3 Truck capacity plate 29
5 4 Capacity Plate for Stacking, Transport and Double-Deck Operations 31
C Transport and Commissioning 33
1 Lifting by crane 33
2 Transport 35
3 Using the Truck for the First Time 36
D Battery – Servicing, Recharging, Replacement 37
1 Safety regulations for handling lithium-ion batteries 37
2 Battery types 38
3 Charging the battery 39
cc 3 1 Charging the battery with the on-board charger 40
C Battery removal and installation 42
E Operation 43
1 Safety Regulations for the Operation of Forklift Trucks 43
2 Displays and Controls 45
2 1 Display unit (2 inch display) 48
3 Preparing the Truck for Operation 53
3 1 Checks and Operations to Be Performed Before Starting Daily Work 53
3 2 Preparing the truck for operation 54
3 3 Checks and operations to be carried out when the truck is operational 55
3 4 Parking the truck securely 56
4 Industrial Truck Operation 57
4 1 Safety regulations for truck operation 57
4 2 Emergency Disconnect 62
4 3 Automatic braking 64
4 4 Travel 65
4 5 Slow travel 68
4 6 Steering 68
4 7 Brakes 69
4 8 Raising or Lowering the Load Handler 71
4 9 Lifting, transporting and depositing loads 74
4 10 Use as a Lift Work Table 82
5 Troubleshooting 83
5 1 Truck does not start 84
5 2 Load cannot be lifted 85
6 Operating the truck without its own drive system 86
6 1 Release and activate the drive wheel brake 86
7 Load handler emergency lowering 88
8 Optional equipment 90
8 1 Emergency Operation with Brake Release Lever 90
8 2 Keyless Access System 91
8 3 General Information about the Use of Keyless Access Systems 92
8 4 Commissioning the Keypad and the Transponder Reader 92
8 5 Using the Display: 95
8 6 Using the Keypad 100
8 7 Operating the transponder reader 105
F Industrial Truck Maintenance 111
1 Spare Parts 111
2 Operational Safety and Environmental Protection 111
3 Maintenance Safety Regulations 113
3 1 Working on the electrical system 114
3 2 Consumables and used parts 114
3 3 Wheels 114
3 4 Hydraulic system 115
3 5 Lift Chains 116
4 Lubricants and Lubrication Schedule 117
4 1 Handling consumables safely 117
4 2 Lubrication Schedule 119
4 3 Consumables 120 aJ
5 Maintenance and repairs 121 (!)
5 3 Cleaning 123
5 4 Front panel disassembly and assembly 126
5 5 Replacing the drive wheel 127
5 6 Drive panel disassembly and assembly 127
5 7 Battery panel disassembly 128
5 8 Checking the hydraulic oil level 129
5 9 Check the gear oil level 130
5 10 Check wheel attachment and wear 131
5 11 Checking electrical fuses 133
5 12 Restoring the truck to service after maintenance and repairs 134
6 Decommissioning the Industrial Truck 135
6 1 Prior to decommissioning 135
6 2 Action to be taken during decommissioning 135
6 3 Restoring the truck to service after decommissioning 136
7 Safety tests to be performed at intervals and after unusual incidents 137
8 Final de-commissioning, disposal 137
9 Human vibration measurement 137
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 139
1 Maintenance Contents EMD 115i 140
1 1 Owner 140
1 2 Customer Service 142
H Jungheinrich lithium-ion battery 147
1 Jungheinrich lithium-ion battery 147
1 1 Technical data of battery 147
1 2 Accessories 147
1 3 BMS (Battery Management System) 147
2 Battery Decals 148
3 Battery data plate 149
3 1 Safety Instructions, Warning Indications and other Notes 150
4 Potential hazards 151
4 1 Explosion and fire hazard 152
4 2 Material discharge 155
4 3 Touch voltage hazard 156
5 Battery lifetime and maintenance 157
6 Operation 158
6 1 Discharging the battery 158
6 2 Charging the battery 159
7 Storage I safe handling / faults 161
7 1 Storing the battery 161
7 2 Instructions for safe handling 161
7 3 Faults 162
8 Disposal and transport of a lithium-ion battery 163
8 1 Instructions for disposal 163
8 2 Shipping information 164
9 Risk and safety phrases 166
cc 9 1 Risk clauses (R phrases) 166
(!) I 9 2
C Safety phrases (S phrases) 166

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