Jungheinrich Forklift ERC 212/214/216/220 /z /b Operating instructions Manual 51679614 – PDF DOWNLOAD

Description

Jungheinrich Forklift ERC 212/214/216/220 /z /b Operating instructions Manual 51679614 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift ERC 212/214/216/220 /z /b Operating instructions Manual 51679614 – PDF DOWNLOAD

Language : English
Pages : 277
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift ERC 212/214/216/220 /z /b Operating instructions Manual 51679614 – PDF DOWNLOAD

ERC 212
ERC 214
ERC 216
ERC 220
ERC 212z
ERC 214z
ERC 216z
ERC 220z
ERC 212b
ERC 214b
ERC 216b
ERC 220b

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift ERC 212/214/216/220 /z /b Operating instructions Manual 51679614 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
2 1 Lifting Passengers 12
3 Approved application conditions 13
3 1 Internal Operation Combined with Brief External or Cold Store
Operation ( •) 14
3 2 Internal Operation in Cold Stores with Cold Store Equipment (0) 14
4 Proprietor responsibilities 15
5 Adding attachments and/or optional equipment 15
6 Removal of components 15
B Truck Description 17
1 Application 17
2 Truck models and rated capacity 17
3 Travel direction definition 18
4 Assemblies and Functional Description 19
4 1 Assembly Overview 19
4 2 Functional Description 25
4 3 Protective and safety equipment 28
5 Technical Specifications 30
5 1 Dimensions 30
5 2 Performance data 42
5 3 Gradeability 47
5 4 Weights 48
5 5 Tyre type 50
5 6 EN norms 51
5 7 Power supply of on-board charger (0) 51
5 8 Conditions of use 53
5 9 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 54
5 10 Electrical requirements 55
6 Identification Points and Data Plates 56
6 1 Indication Points 56
6 2 Data plate 59
6 3 Capacity plate 60
6 4 Capacity Plate for Stacking and Transport Operations 63
6 5 Capacity Plate for Stacking, Transport and Double-Deck Operations 64
6 6 Wind loads 65
C Transport and Commissioning 67
1 Lifting by crane 67
2 Transport 69
3 Using the Truck for the First Time 70
(I) Battery – Servicing, Recharging, Replacement 73
N cvj 1 Notes concerning battery types 73
2 General safety regulations for batteries 74
3 Charge Status Indicator 74
4 Lead-acid battery 75
4 1 Safety instructions for handling lead-acid batteries 75
4 2 Battery types 77
4 3 Exposing the battery 82
4 4 Battery removal and installation 84
4 5 Charging the battery 89
5 Lithium-Ion Batteries 95
5 1 Notes on lithium-ion batteries 95
5 2 Safety regulations for handling lithium-ion batteries 96
5 3 Lithium-ion battery data plate 101
5 4 Usage and ambient conditions 103
5 5 Technical Data 104
5 6 Battery charge status 105
5 7 Battery types 106
5 8 Battery removal and installation 107
5 9 Exposing the battery 108
5 10 Charging the battery 109
E Operation 113
1 Safety Regulations for the Operation of Forklift Trucks 113
2 Displays and Controls 115
2 1 Available display elements and controls 118
3 Preparing the Truck for Operation 122
3 1 Initial commissioning of the keyless access systems (0) 122
3 2 Checks and Operations to Be Performed Before Starting Daily Work 122
3 3 Preparing the truck for operation 123
3 4 Checks and operations to be carried out when the truck is operational 124
3 5 Parking the truck securely 125
4 Industrial Truck Operation 127
4 1 Safety regulations for truck operation 127
4 2 How to act in hazardous situations 134
4 3 Emergency Disconnect 134
4 4 Automatic braking 136
4 5 Travel 137
4 6 Switch Matrix for Trucks with a 2 8 kW Motor 144
4 7 Switch Matrix for Trucks with a 3 2 kW Motor 149
4 8 Steering 153
4 9 Brakes 154
4 10 Raising or Lowering the Load Handler 156
4 11 Lifting, transporting and depositing loads 163
4 12 Use as a Lift Work Table 173
5 Troubleshooting 174
5 1 Truck does not start 175
5 2 Load cannot be lifted 176
6 Operating the truck without its own drive system 177
6 1 Drive Wheel Brake Assembly and Disassembly 177
7 Load handler emergency lowering 179
F Optional equipment 181
1 Display Units 181
1 1 Versions 181
1 2 Display unit with 2-inch display 182
1 3 6-inch display 183
1 4 Information field 185
1 5 Function Symbols 186
1 6 Display symbols 189
1 7 Using the Display: 193
2 Auxiliary functions 198
2 1 positionCONTROL (0) 198
2 2 operationCONTROL (0) 203
2 3 Transmitter (0) 206
2 4 Lift Limit (0) 207
2 5 Overload Display ( 0) 208
3 Keyless Access System 209
3 1 General Information about the Use of Keyless Access Systems 210
3 2 Commissioning the Keypad and the Transponder Reader 210
3 3 Using the Keypad 213
3 4 Operating the transponder reader 218
3 5 ISM access module (0) 222
4 Floor Spot 223
G Industrial Truck Maintenance 225
1 Spare Parts 225
2 Operational Safety and Environmental Protection 226
3 Maintenance Safety Regulations 227
3 1 Welding 227
3 2 Working on the electrical system 228
3 3 Consumables and used parts 228
3 4 Wheels 228
3 5 Hydraulic system 229
3 6 Lift Chains 230
4 Lubricants and Lubrication Schedule 231
4 1 Handling consumables safely 231
4 2 Lubrication Schedule 233
5 Maintenance and repairs 237
5 1 Preparing the truck for maintenance and repairs 237
5 2 Front cover disassembly 238
5 3 Placing the Options Bracket in the Maintenance Position 239
5 4 Lifting and jacking up the truck safely 240
5 5 Cleaning 241
5 6 Checking the hydraulic oil level 243
5 7 Check wheel attachment and wear 245
5 8 Checking electrical fuses 247
5 9 Restoring the truck to service after maintenance and repairs 248
6 Decommissioning the Industrial Truck 249
6 1 Prior to decommissioning 249
6 2 Restoring the truck to service after decommissioning 250
6 3 Action to be taken during decommissioning 251
cc 7 Safety tests to be performed at intervals and after unusual incidents 252
Final de-commissioning, disposal 252
Human vibration measurement 252
H Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 253
1 Maintenance Contents ERC/8 212/214/216/220 254
1 1 Owner 254
1 2 Customer Service 258
2 Maintenance Contents ERCz 212/214/216/220 266
2 1 Owner 266
2 2 Customer Service 270

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S.M