Jungheinrich Forklift ERE 225a Operating instructions Manual 51307568 – PDF DOWNLOAD

Description

Jungheinrich Forklift ERE 225a Operating instructions Manual 51307568 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift ERE 225a Operating instructions Manual 51307568 – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift ERE 225a Operating instructions Manual 51307568 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift ERE 225a Operating instructions Manual 51307568 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 14
5 Adding attachments and/or optional equipment 14
B Truck Description 15
1 Application 15
2 Travel direction definition 16
3 Assemblies and Functional Description 17
3 1 Functional Description 17
3 2 Assembly Overview 22
4 Technical Specifications 24
4 1 Performance data 24
4 2 Dimensions 26
4 3 Load handler versions 28
4 4 Weights 28
4 5 Tyre type 28
4 6 EN norms 29
4 7 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 30
4 8 Conditions of use 30
4 9 Electrical Requirements 30
5 Identification points and data plates 31
5 1 Data plate 33
5 2 Truck capacity plate 34
C Transport and Commissioning 35
1 Lifting by crane 35
1 1 Moving the truck manually on and off the transporting truck 36
2 Transport 38
3 Using the Truck for the First Time 39
3 1 Commissioning 39
D Battery – Servicing, Recharging, Replacement 41
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 41
2 Battery types 43
3 Exposing the battery 44
4 Charging the battery 46
5 Battery removal and installation 48
5 1 Removing the battery from the side 49
(I) Safety Regulations for the Operation of Forklift Trucks 51
O’) 2 ,- Displays and Controls 54
2 1 0 Hourmeter 57
2 2 CanDis display instrument 58
2 3 Displays, sensors and controls for automatic mode 60
3 Starting up the truck 68
3 1 Checks and operations to be performed before starting daily operation 68
4 Industrial Truck Operation 71
4 1 Safety regulations for truck operation 71
4 2 Preparing the truck for operation 84
4 3 Checks and operations to be carried out when the truck is operational 86
4 4 Changing between manual and automatic modes 88
4 5 Emergency Disconnect 91
4 6 Emergency stop 93
4 7 Emergency Stop in the load handler 95
4 8 Travelling in manual mode 97
4 9 Manual steering 101
4 10 Manual braking 101
4 11 Manual lifting and lowering of the load handler 103
4 12 Aligning the truck for automatic mode 106
4 13 Parking the truck securely 109
5 Order picking 111
5 1 Automatic mode procedures 111
5 2 Raising, transporting and depositing loads manually 121
6 Troubleshooting 126
6 1 Troubleshooting (manual mode) 127
6 2 Troubleshooting (automatic component displays) 128
7 Operating the truck without its own drive system 130
8 Personal protection system 132
8 1 Personal Protection System (PPS) 132
8 2 Functional description 133
8 3 Environmental awareness 134
8 4 Cleaning the laser scanner front screen 135
8 5 Displays on the seven segment display and indicator light (LED) 136
8 6 Daily checks before starting the Personal Protection System 138
8 7 Personal safety system 138
9 Optional equipment 140
9 1 ISM access module (0) 140
9 2 Keypad (CanCode) (0) 141
9 3 Orthogonal sensors (0) 160
9 4 Obstacle detection for travelling in the drive direction in automatic
mode (laser scanner) (0) 161
F Industrial Truck Maintenance 163
1 Operational Safety and Environmental Protection 163
2 Maintenance Safety Regulations 164
2 1 Working on the electrical system 165
2 2 Consumables and used parts 165
2 3 Wheels 166
2 4 Hydraulic system 167
3 Lubricants and Lubrication Schedule 168
3 1 Handling consumables safely
3 2 Lubrication Schedule
3 3 Consumables 171 C
4 Maintenance and repairs 172
4 1 Preparing the truck for maintenance and repairs 172
4 2 Lifting and jacking up the truck safely 174
4 3 Cleaning 175
4 4 Cleaning the reflectors 178
4 5 Cleaning the front screens of the sensors and the laser scanners 179
4 6 Cleaning the front screens of the sensors and the laser scanners in
the load handler 180
4 7 Drive compartment cover disassembly/assembly 182
4 8 Opening and closing the automatic components’ cover 184
4 9 Checking electrical fuses 186
4 10 Replacing the drive wheel 190
4 11 Adding demineralised water to the battery 190
4 12 Tightening the wheel nuts 191
4 13 Checking the hydraulic oil level 192
4 14 Hydraulic hoses 193
4 15 Restoring the truck to service after maintenance and repairs 194
5 Decommissioning the industrial truck 195
5 1 Prior to decommissioning 195
5 2 Action to be taken during decommissioning 195
5 3 Restoring the truck to service after decommissioning 196
6 Safety tests to be performed at intervals and after unusual incidents 197
7 Final de-commissioning, disposal 198
8 Human vibration measurement 198
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 199
1 Maintenance Contents ERE 225a 200
1 1 Owner 200
1 2 Customer Service 204
H Traction Battery Appendix 211
1 Correct Use and Application 211
2 Data plate 211
3 Safety Instructions, Warning Indications and other Notes 212
4 Lead acid batteries with armour plated cells and liquid electrolyte 213
4 1 Description 213
4 2 Operation 215
4 3 Servicing lead-acid batteries with armour plated cells 218
5 PzV and PzV-BS lead-acid batteries with sealed armour plated cells 220
5 1 Description 220
5 2 Operation 221
5 3 Servicing PzV and PzV-BS lead-acid batteries with sealed armour
plated cells 224
6 Aquamatik water replenishment system 225
6 1 Water replenishment system design 225
6 2 Functional Description 226
6 3 Adding water 226
6 4 Water pressure 226
cc 6 5 Filling time 227
6 9 Cleaning measures 227
6 10 Service mobile vehicle 227
7 Electrolyte circulation 228
7 1 Functional Description 228
8 Cleaning batteries 230
9 Storing the battery 232
10 Troubleshooting 232
11 Disposal 232
10

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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