Jungheinrich Forklift ESE 420 ESE 430 Operating Instructions Manual 51231175 – PDF DOWNLOAD

Description

Jungheinrich Forklift ESE 420 ESE 430 Operating Instructions Manual 51231175 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift ESE 420 ESE 430 Operating Instructions Manual 51231175 – PDF DOWNLOAD

Language : English
Pages : 152
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift ESE 420 ESE 430 Operating Instructions Manual 51231175 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift ESE 420 ESE 430 Operating Instructions Manual 51231175 – PDF DOWNLOAD

Contents
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 11
4 Proprietor responsibilities 12
5 Adding attachments and/or optional equipment 12
B Truck Description 13
1 Application 13
2 Travel direction definition 13
3 Assemblies and Functional Description 14
3 1 Assembly Overview 14
3 2 Functional Description 15
4 Technical Specifications 18
4 1 Performance data 18
4 2 Dimensions 19
4 3 Weights 21
4 4 Tyre type 21
4 5 EN norms 22
4 6 Conditions of use 23
4 7 Wind loads 23
5 Identification Points and Data Plates 24
5 1 Indication Points 24
5 2 Data plate 25
C Transport and Commissioning 27
1 Lifting by crane 27
2 Securing the truck during transport 29
3 Using the Truck for the First Time 30
D Battery – Servicing, Recharging, Replacement 31
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 31
1 1 General notes on handling batteries 32
2 Battery types 33
3 Battery removal and installation 34
4 Charging the battery 36
E Operation 39
1 Safety Regulations for the Operation of Forklift Trucks 39
2 Displays and Controls 41
2 1 Display unit 44
3 Starting up the truck 47
3 1 Checks and Operations to Be Performed Before Starting Daily Work 47
cc 3 2 (!) Entry and exit 48
I C 3 3
(I) Setting up the operator position 49
O’) 4 ,- Industrial Truck Operation 55
– i- 4 1 0 Safety regulations for truck operation 55
7
4 2 Preparing the truck for operation 57
4 3 Parking the truck securely 59
4 4 Emergency Disconnect 60
4 5 Travel 62
4 6 Brakes 64
4 7 Steering 66
4 8 Lifting, transporting and depositing loads 67
5 Changing truck settings 70
6 Keypad (CanCode) (0) 71
6 1 Code lock 71
6 2 Preparing the truck for operation with the keypad (CanCode) 73
6 3 Switching off the truck with the keypad (CanCode) 73
6 4 Changing the Set-up Code 74
6 5 Add operator code 76
6 6 Change operator code 78
6 7 Delete individual user codes 80
6 8 Delete all user codes, 82
6 9 Choose length of the new master code (4-6 digit) and add user codes 83
6 10 Setting the automatic truck cutout (timeframe) 84
6 11 Assigning the travel program 86
7 Operating the truck without its own drive system 90
8 Troubleshooting 92
8 1 Truck does not start 93
8 2 Load cannot be lifted 93
F Industrial Truck Maintenance 95
1 Operational Safety and Environmental Protection 95
2 Maintenance Safety Regulations 96
2 1 Working on the electrical system 97
2 2 Consumables and used parts 97
2 3 Wheels 97
2 4 Hydraulic system 98
3 Lubricants and Lubrication Schedule 99
3 1 Handling consumables safely 99
3 2 Lubrication Schedule 101
3 3 Consumables 102
4 Maintenance and repairs 103
4 1 Preparing the truck for maintenance and repairs 103
4 2 Lifting and jacking up the truck safely 103
4 3 Cleaning 104
4 4 Foot Plate Assembly and Disassembly 107
4 5 Checking the hydraulic oil level 108
4 6 Checking electrical fuses 111
4 7 Restoring the truck to service after maintenance and repairs 113
5 Decommissioning the Industrial Truck 114
5 1 Prior to decommissioning 114
5 2 During decommissioning 114
5 3 Decommissioning the Industrial Truck 115
6 Safety tests to be performed at intervals and after unusual incidents 117
7 Final de-commissioning, disposal 117 aJ
8 Human vibration measurement 118 I
Parts Requiring Replacement 119
1 Maintenance Contents ESE 420-430 120
1 1 Owner 120
1 2 Customer Service 124
H Traction Battery Appendix 131
1 Correct Use and Application 131
2 Data plate 131
3 Safety Instructions, Warning Indications and other Notes 132
4 Lead acid batteries with armour plated cells and liquid electrolyte 133
4 1 Description 133
4 2 Operation 135
4 3 Servicing lead-acid batteries with armour plated cells 138
5 PzV and PzV-BS lead-acid batteries with sealed armour plated cells 140
5 1 Description 140
5 2 Operation 141
5 3 Servicing PzV and PzV-BS lead-acid batteries with sealed armour
plated cells 144
6 Aquamatik water replenishment system 145
6 1 Water replenishment system design 145
6 2 Functional Description 146
6 3 Adding water 146
6 4 Water pressure 146
6 5 Filling time 147
6 6 Water quality 147
6 7 Battery tubing 147
6 8 Operating temperature 147
6 9 Cleaning measures 147
6 10 Service mobile vehicle 147
7 Electrolyte circulation 148
7 1 Functional Description 148
8 Cleaning batteries 150
9 Storing the battery 152
10 Troubleshooting 152
11 Disposal 152

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M