Jungheinrich Forklift ETX 513 ETX 515 Operating instructions Manual 51190312 – PDF DOWNLOAD

Description

Jungheinrich Forklift ETX 513 ETX 515 Operating instructions Manual 51190312 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift ETX 513 ETX 515 Operating instructions Manual 51190312 – PDF DOWNLOAD

Language : English
Pages : 376
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift ETX 513 ETX 515 Operating instructions Manual 51190312 – PDF DOWNLOAD

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift ETX 513 ETX 515 Operating instructions Manual 51190312 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 14
5 Adding attachments and/or accessories 14
B Truck Description 15
1 Application 15
2 Travel direction definition 18
3 Assemblies and Functional Description 20
3 1 Functional Description 20
3 2 Assembly Overview 26
4 Technical Specifications 28
4 1 Performance data 28
4 2 Dimensions (as per data plate) 30
4 3 Mast versions 38
4 4 Weights 40
4 5 Wheels, chassis 42
4 6 Engine Data 44
4 7 EN norms 44
4 8 Conditions of use 46
4 9 Electrical Requirements 47
5 Identification points and data plates 48
5 1 Data plate 50
5 2 Truck capacity plate 51
5 3 Attachment capacity plate 52
5 4 Jack contact points 52
6 Stability 53
C Transport and Commissioning 55
1 Transport 55
2 Lifting by crane 56
2 1 Lifting by crane with mast assembled 56
2 2 Lifting the basic truck by crane 58
2 3 Lifting the mast by crane 60
2 4 Lifting the battery by crane 62
3 Securing the truck during transport 64
3 1 Basic truck transport retainer 64
3 2 Mast transport retainer 66
3 3 Transport retainer for basic truck with the mast assembled 68
4 Using the Truck for the First Time 70
4 1 Moving the industrial truck without a battery 70
4 2 Installing and removing the mast 71
Commissioning 72
Tilt safety device 74
D Battery – Servicing, Recharging, Replacement 75
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 75
1 1 General notes on handling batteries 77
2 Battery types 78
2 1 Dimensions of the battery compartment 80
3 Exposing the battery 82
4 Charging the battery 84
5 Battery removal and installation 88
5 1 Removing and installing the battery with a battery roller stand (single
part batteries) 88
5 2 Battery assembly/ removal using a fork lift truck (two part batteries) 92
6 “Battery lock” sensors (0) 96
E Operation 99
1 Safety Regulations for the Operation of the
Forklift Truck 99
2 Displays and Controls 101
2 1 Controls and displays on the control panel 101
2 2 Driver’s display 107
2 3 Hourmeter 113
2 4 “Bar display” battery discharge indicator 114
2 5 “Percentage display” battery discharge indicator (0) 116
2 6 Driver’s display function symbols 118
3 Preparing the Truck for Operation 128
3 1 Checks and operations to be performed before starting daily operation 128
3 2 Entry and exit 132
3 3 Setting up the operator position 132
4 Industrial Truck Operation 138
4 1 Safety regulations for truck operation 138
4 2 Preparing the truck for operation 143
4 3 Preparing the truck for operation with an additional access code (0) 144
4 4 Checks and operations to be carried out when the truck is operational 146
4 5 Main Lift referencing 148
4 6 Date and time setting 152
4 7 Emergency Disconnect 154
4 8 Travel 156
4 9 Steering 158
4 10 Brakes 158
4 11 Negotiating narrow aisles 160
4 12 Diagonal travel 171
4 13 Lifting / lowering – outside and inside narrow aisles 172
4 14 Traversing/ rotating outside and inside narrow aisles 176
4 15 Parking the truck securely 184
5 Order picking and stacking 186
5 1 Adjusting the forks 186
5 2 Replacing the forks 188
5 3 Lifting, transporting and depositing loads 192
6 Troubleshooting
6 1 Troubleshooting
6 2 Emergency stop device
6 3 Load handler emergency lowering 203
6 4 Travel cutout override (0) 207
6 5 Lift cutout override (0) 209
6 6 Lower cutout override ( 0) 211
6 7 End of aisle safety device ( 0) 213
6 8 WG emergency operation (event messages 3670 / 3752) 215
6 9 Recovering the truck from a narrow aisle / Moving the truck without a
battery 216
7 Personal safety system (0) 235
7 1 Personal Protection System (PPS) 235
7 2 Functional description 236
7 3 Environmental awareness 237
7 4 Cleaning the laser scanner front screen 238
7 5 Displays on the seven segment display and indicator light (LED) 239
7 6 Daily checks before starting the Personal Protection System 241
7 7 Personal safety system 242
8 Optional equipment 245
8 1 Laser beam rack compartment display (0) 245
8 2 Telescopic table (0) 246
8 3 Sideshifter / Fork positioner (0) 253
8 4 Telescopic forks (0) 257
8 5 Operator-specific settings (0) 260
8 6 Rack Height Select (0) 263
8 7 Horizontal positioning (0) 277
8 8 Rear view mirror (0) 292
8 9 Working platform (0) 293
8 10 Floor-Spot (0) 305
8 11 Weighing system (0) 311
8 12 Camera system 313
8 13 Fire extinguisher (0) 314
8 14 ISM access module (0) 314
F Industrial Truck Maintenance 315
1 Spare Parts 315
2 Operational Safety and Environmental Protection 316
3 Maintenance Safety Regulations 318
4 Lubricants and Lubrication Schedule 324
4 1 Handling consumables safely 324
4 2 Lubrication Schedule 326
4 3 Consumables 328
5 Maintenance and repairs 330
5 1 Preparing the truck for maintenance and repairs 330
5 2 Opening/ closing the drive compartment cover 332
5 3 Checking electrical fuses 334
5 4 Prevent the load handler/ mast from accidentally lowering 338
5 5 Lift chain servicing 342
5 6 Lubricate the lift chains, clean and grease the contact surfaces in the
5 7 mast sections 342
5 8 Lift chain inspection 344
5 8 Hydraulic system 346
5 9 Checking the hydraulic oil level 348
5 10 Restoring the truck to service after maintenance and repairs 352
6 Decommissioning the industrial truck 354
6 1 Prior to decommissioning 354
6 2 During decommissioning 355
6 3 Restoring the truck to service after decommissioning 355
7 Safety tests to be performed at intervals and after unusual incidents 356
8 Final de-commissioning, disposal 356
9 Human vibration measurement 356
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 357
1 Maintenance Contents ETX 513-515 358
1 1 Owner 358
1 2 Customer Service 363

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