Jungheinrich Forklift TFG 425-435df Operating Instructions Manual 51428473 – PDF DOWNLOAD

Description

Jungheinrich Forklift TFG 425-435df Operating Instructions Manual 51428473 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift TFG 425-435df Operating Instructions Manual 51428473 – PDF DOWNLOAD

Language : English
Pages : 229
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift TFG 425-435df Operating Instructions Manual 51428473 – PDF DOWNLOAD

TFG 425df
TFG 430df
TFG 435df

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift TFG 425-435df Operating Instructions Manual 51428473 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 21
3 3 Weights 23
3 4 Mast versions 24
3 5 Tyre type 27
3 6 Engine Data 28
3 7 EN norms 29
3 8 Conditions of use 30
3 9 Electrical Requirements 30
4 Identification Points and Data Plates 31
4 1 Data plate 33
4 2 Truck capacity plate 34
4 3 Attachment capacity plate 36
5 Stability 36
6 Wind loads 36
C Transport and Commissioning 37
1 Transport 37
2 Truck laden 37
2 1 Centre of gravity of the truck 37
2 2 Lifting the truck by crane 38
2 3 Loading with another industrial truck 40
3 Securing the truck during transport 41
4 Using the Truck for the First Time 43
D Fuelling the Truck 45
1 General 45
1 1 Safety Regulations for Handling Petrol and LPG 45
1 2 LPG system relief valve 47
2 Filling with Petrol 48
2 1 Fuelling 48 03 16 EN
8
2 2 Fuelling with fuel containers 50
2 3 Fuel Level Indicator 51
3 LPG containers 52
3 1 LPG bottles 52
3 2 LPG tank (o) 54
E Operation 57
1 Safety Regulations for the Operation of Forklift Trucks 57
2 Displays and Controls 59
2 1 Control panel with display unit 61
3 Description of the Display and Controls on the Armrest (o) 65
3 1 Pilots 66
3 2 Function symbols for the Pilots 67
3 3 Control panel with display unit 69
4 Preparing the Truck for Operation 73
4 1 Checks and Operations to Be Performed Before Starting Daily Work 73
4 2 Entry and exit 74
4 3 Setting up the operator position 75
4 4 Seat Belt 86
5 Industrial Truck Operation 87
5 1 Safety regulations for truck operation 87
5 2 Preparing the truck for operation 90
5 3 Parking the truck securely 94
5 4 Battery Isolator 95
5 5 Travel 96
5 6 Steering 98
5 7 Brakes 99
5 8 Adjusting the forks 101
5 9 Replacing the forks 102
5 10 Lifting, transporting and depositing loads 103
5 11 Operating the Lift Mechanism and Integrated Attachments 105
5 12 Safety instructions for operating additional attachments 122
5 13 Operating additional attachments for the SOLO-PILOT 125
5 14 Operating Additional Attachments for SOLO-PILOT on the Armrest 127
5 15 Operating Additional Attachments for MULTI-PILOT on the Armrest 130
5 16 Operating Additional Attachments for DUO-PILOT on the Armrest 133
5 17 Fitting additional attachments 136
6 Towing trailers 138
7 Optional equipment 140
7 1 Heating 140
7 2 Removable load backrest 140
7 3 Adding window washer system fluid 141
7 4 CanCode Keypad (o) 142
7 5 USB charger module in armrest 157
7 6 Control Layout “N” on the Armrest 158
8 Troubleshooting 160
8 1 Troubleshooting 160
8 2 Operating the truck without its own drive system 163
F Industrial Truck Maintenance 169
1 Operational Safety and Environmental Protection 169
2 Maintenance Safety Regulations 170
03 16 EN
9
2 1 Working on the electrical system 171
2 2 Consumables and used parts 171
2 3 Wheels 171
2 4 Lift Chains 172
2 5 Hydraulic system 172
2 6 Working in the vicinity of the engine 173
3 Lubricants and Lubrication Schedule 175
3 1 Handling consumables safely 175
3 2 Lubrication Schedule 177
3 3 Consumables 178
4 Maintenance and repairs 181
4 1 Preparing the truck for maintenance and repairs 181
4 2 Lifting and jacking up the truck safely 182
4 3 Opening the Engine Cover 183
4 4 Opening the Engine Cover with Comfort Seat (o) 184
4 5 Removing the Covers 188
4 6 Removing the Floor Plate 189
4 7 Checking the Wheel Mounting 190
4 8 Replacing wheels 191
4 9 Hydraulic system 193
4 10 Engine maintenance 196
4 11 Checking electrical fuses 204
4 12 Cleaning 209
4 13 Starter battery 211
4 14 Exhaust system 212
4 15 Transmission and Drive Axle 213
4 16 Brake 214
4 17 Restoring the truck to service after maintenance and repairs 215
5 Decommissioning the Industrial Truck 216
5 1 Prior to decommissioning 217
5 2 During decommissioning 217
5 3 Restoring the truck to service after decommissioning 218
6 Safety tests to be performed at intervals and after unusual incidents 219
7 Final de-commissioning, disposal 220
8 Human vibration measurement 220
G Maintenance and Inspection 221
1 Maintenance checklist 222
1 1 Owner 222
1 2 Customer Service 224

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M