Jungheinrich Forklift TFG 425-435df Operating instructions Manual 51694451 – PDF DOWNLOAD

Description

Jungheinrich Forklift TFG 425-435df Operating instructions Manual 51694451 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift TFG 425-435df Operating instructions Manual 51694451 – PDF DOWNLOAD

Language : English
Pages : 247
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift TFG 425-435df Operating instructions Manual 51694451 – PDF DOWNLOAD

TFG 425df
TFG 430df
TFG 435df

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift TFG 425-435df Operating instructions Manual 51694451 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 21
3 2 Dimensions 22
3 3 Weights 24
3 4 Mast versions 25
3 5 Tyre type 28
3 6 Engine Data 28
3 7 EN norms 30
3 8 Conditions of use 30
3 9 Electrical Requirements 31
4 Identification Points and Data Plates 32
4 1 Data plate 34
4 2 Truck capacity plate 35
4 3 Attachment capacity plate 37
5 Stability 39
5 1 Wind loads 39
C Transport and Commissioning 41
1 Transport 41
2 Truck laden 41
2 1 Centre of gravity of the truck 41
2 2 Lifting the truck by crane 42
2 3 Loading with another industrial truck 44
3 Securing the truck during transport 45
4 Using the Truck for the First Time 47
D Fuelling the Truck 49
1 General 49
1 1 Safety Regulations for Handling Petrol and LPG 49
1 2 LPG system relief valve 51
z UJ 2 Filling with Petrol 52
C l 0 2 1 Fuelling 52
2 2 Fuelling with fuel containers 53
2 3 Fuel Level Indicator 53
3 LPG containers 54
3 1 LPG bottles 54
3 2 LPG tank ( ) 56
E Operation 57
1 Safety Regulations for the Operation of Forklift Trucks 57
2 Displays and Controls 59
2 1 Control panel with display unit 61
3 Description of the Display and Controls on the Armrest ( ) 65
3 1 Pilots 67
3 2 Function symbols for the Pilots 68
3 3 Control panel with display unit 70
4 Preparing the Truck for Operation 74
4 1 Checks and Operations to Be Performed Before Starting Daily Work 74
4 2 Entry and exit 76
4 3 Trucks with reduced headroom ( ) 77
4 4 Setting up the operator position 77
4 5 Seat Belt 89
5 Industrial Truck Operation 91
5 1 Safety regulations for truck operation 91
5 2 Preparing the truck for operation 95
5 3 Starting the Truck 96
5 4 Switching the Fuel Supply 98
5 5 Parking the truck securely 99
5 6 Battery Isolator 100
5 7 Travel 101
5 8 Steering 103
5 9 Brakes 104
5 10 Adjusting the forks 106
5 11 Replacing the forks 107
5 12 Lifting, transporting and depositing loads 108
5 13 Operating the Lift Mechanism and Integrated Attachments 111
5 14 Safety instructions for operating additional attachments 128
5 15 Operating additional attachments for the SOLO-PILOT 132
5 16 Operating Additional Attachments for SOLO-PILOT on the Armrest 134
5 17 Operating Additional Attachments for MULTI-PILOT on the Armrest 137
5 18 Operating Additional Attachments for DUO-PILOT on the Armrest 140
5 19 Fitting additional attachments 143
6 Towing trailers 146
7 Optional equipment 148
7 1 Steel cab 148
7 2 Sliding windows 149
7 3 Heating 149
7 4 Removable load backrest 149
7 5 Adding window washer system fluid 150
7 6 CanCode Keypad ( ) 151
7 7 Control Layout “N” on the Armrest 166
7 8 USB charger module in armrest 168
Camera system
Floor-Spot
7 11 Horn Button on Overhead Guard 173
7 12 StVZO road traffic regulations equipment 174
8 Troubleshooting 175
8 1 Troubleshooting 175
8 2 Starting aid 178
8 3 Operating the truck without its own drive system 179
F Industrial Truck Maintenance 185
1 Operational Safety and Environmental Protection 185
2 Maintenance Safety Regulations 186
2 1 Working on the electrical system 186
2 2 Consumables and used parts 186
2 3 Wheels 187
2 4 Lift Chains 187
2 5 Hydraulic system 188
2 6 Working in the vicinity of the engine 189
3 Lubricants and Lubrication Schedule 190
3 1 Handling consumables safely 190
3 2 Lubrication Schedule 192
3 3 Consumables 193
4 Maintenance and repairs 195
4 1 Preparing the truck for maintenance and repairs 195
4 2 Lifting and jacking up the truck safely 196
4 3 Opening the Engine Cover 197
4 4 Opening the Engine Cover with Comfort Seat ( ) 198
4 5 Removing the Covers 202
4 6 Removing the Floor Plate 202
4 7 Replacing wheels 203
4 8 Checking the Wheel Mounting 205
4 9 Hydraulic system 206
4 10 Cooling system 209
4 11 Engine maintenance 211
4 12 Checking electrical fuses 217
4 13 Cleaning 221
4 14 Starter battery 223
4 15 Exhaust system 224
4 16 Transmission and Drive Axle 225
4 17 Brake 226
4 18 Restoring the truck to service after maintenance and repairs 226
5 Decommissioning the Industrial Truck 227
5 1 Prior to decommissioning 228
5 2 During decommissioning 228
5 3 Restoring the truck to service after decommissioning 228
6 Safety tests to be performed at intervals and after unusual incidents 229
7 Final de-commissioning, disposal 229
8 Human vibration measurement 229
G Maintenance, Inspection and Changing of Maintenance Parts
Requiring Replacement 231
1 Maintenance Contents TFG 425-435df 232
1 1 Owner 232
1 2 Customer Service 236

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