Jungheinrich Forklift UPC P1 UPC P2 UPC P4 UPC PS UPC P6 Operating Instructions Manual 51822718 – PDF DOWNLOAD

Description

Jungheinrich Forklift UPC P1 UPC P2 UPC P4 UPC PS UPC P6 Operating Instructions Manual 51822718 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift UPC P1 UPC P2 UPC P4 UPC PS UPC P6 Operating Instructions Manual 51822718 – PDF DOWNLOAD

Language : English
Pages : 318
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift UPC P1 UPC P2 UPC P4 UPC PS UPC P6 Operating Instructions Manual 51822718 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift UPC P1 UPC P2 UPC P4 UPC PS UPC P6 Operating Instructions Manual 51822718 – PDF DOWNLOAD

A Correct Use and Application 11
1 Correct use and application of the underride shuttle 11
1 1 General 11
1 2 Correct application 12
1 3 Approved application conditions 13
1 4 Proprietor responsibilities 14
1 5 Adding Attachments or Optional Equipment 14
2 Correct Use of the Under Pallet Carrier Channel Racking 15
2 1 General 15
2 2 Proprietor responsibilities 15
2 3 Adding attachments and/or optional equipment 16
2 4 Pallet Quality for the Racking 16
2 5 Approved application conditions 17
2 6 Racking / UPC Shuttle Interface 17
B Truck Description 19
1 Application 19
2 Travel direction / pallet location definition 20
2 1 Travel direction definition 20
2 2 Pallet location definition 22
3 Assemblies and Functional Description 23
3 1 Assembly Overview 23
3 2 Functional Description 28
3 3 Protective and safety equipment 31
4 Technical Specifications 32
4 1 Characteristics 32
4 2 Weights 33
4 3 Wheels/Chassis 33
4 4 Basic Dimensions 35
4 5 Performance data 36
4 6 Electric Motor 36
4 7 Miscellaneous 37
4 8 Dimensions of Load Supports to be Transported Depending on the
UPC Shuttle Variants 37
4 9 EN norms 38
4 10 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 39
4 11 Conditions of use 40
4 12 Electrical requirements 41
5 Identification Points and Data Plates 42
5 1 UPC P1 Shuttle, UPC P2 Shuttle and UPC PS Shuttle (Cambi Shuttle) 42
5 2 UPC P4 Shuttle and UPC P6 Shuttle 43
5 3 Data plate 44
Racking Description 45
Application 45
Safety Information for the Racking 46
Ground 48
3 1 Ground condition 49
3 2 Floor capacity 49
3 3 Floor sag 49
3 4 Floor tolerances 50
3 5 Special load situations 50
4 Conditions of use 50
5 Assembly Overview 51
5 1 “Do not Stand on the Racking” Warning Label 52
6 Capacity plate 53
D Transport and Commissioning 55
1 Loading the UPC shuttle in the transport pallet 55
2 Securing the UPC shuttle during transport 57
3 Removing/ inserting the UPC shuttle from/ into the transport pallet 59
4 Using the Truck for the First Time 62
4 1 Commissioning 62
4 2 Fitting the bracket with integrated docking station on the lift truck 63
E Battery – Servicing, Recharging, Replacement 65
1 Safety instructions for handling lead-acid batteries 65
1 1 General notes on handling batteries 66
2 Battery types 68
2 1 Dimensions of battery trays and batteries 68
3 Opening / closing the battery cover 70
4 Battery removal and installation 72
5 Charging the battery 75
5 1 Charging the battery within the UPC shuttle 77
5 2 Charging the battery away from the UPC shuttle (0) 79
5 3 Charge the battery in the battery charging station (0) 81
6 Replacement battery concept (0) 85
F Operation 87
1 Safety Regulations for the Operation of the UPC Shuttle 87
2 Safety Regulations for the Operation of the Racking 90
2 1 Racking Loading 97
3 Sensors, Displays and Controls 98
3 1 Sensors, Displays and Controls on the UPC P1 Shuttle, UPC P2
Shuttle and UPC PS Shuttle (Cambi Shuttle) 98
3 2 Description of the Sensors, Display and Control Elements of the UPC
Shuttle P4 and UPC Shuttle P6 103
3 3 Operating status display at rear of the UPC shuttle 109
3 4 Battery status display at rear of the UPC shuttle 111
3 5 Radio remote control – controls and displays 113
4 Preparing the UPC shuttle for operation 125
4 1 Checks and operations to be performed before starting daily operation 125
5 Operating the UPC shuttle 128
5 1 Safety regulations for truck operation 128
5 2 Switching the radio remote control on and off 136 aJ
5 3 Setting the ID of the UPC shuttle on the radio remote control 137 (!)
5 6 Checks and operations to be carried out when the truck is operational 143
5 7 Emergency stop 144
5 8 Emergency Stop Bar 146
5 9 Inserting/ removing the UPC shuttle into/ from the pallet channel 148
5 10 Storage Direction of Load Support (Pallets) in the Pallet Channel 154
5 11 Depositing / removing load supports (pallets) in / from the pallet
channel 155
5 12 Cancelling an order manually with the radio remote control 161
5 13 Manual travel, lift and lower in the pallet channel 163
5 14 Storing/Retrieving with the Last In, First Out (LIFO) Storage Functions 169
5 15 Storing/Retrieving According to First In, Last Out (FIFO) Storage
Function 179
5 16 Transfering Euro pallets during UPC PS shuttle operation 191
5 17 Parking the UPC shuttle securely 195
6 Troubleshooting 197
6 1 Troubleshooting 197
6 2 Recovering the UPC shuttle from the pallet channel 211
7 Optional equipment 247
7 1 Depositing/ removing the UPC shuttle on/ from the support frame 247
7 2 Optional storage functions 253
7 3 Operating the UPC Shuttle with the Truck Terminal 275
7 4 Cold store version (0) 278
7 5 W-LAN 279
7 6 Sensor test upon UPC Shuttle Switch-on 279
G Repairing the UPC shuttle 281
1 Spare Parts 281
2 Operational Safety and Environmental Protection 282
3 Maintenance Safety Regulations 284
3 1 Working on the electrical system 285
3 2 Consumables and used parts 285
3 3 Wheels 286
4 Lubricants and Lubrication Schedule 287
4 1 Handling consumables safely 287
4 2 Lubricants and Lubrication Schedule 289
5 Maintenance and repairs 290
5 1 Preparing the UPC shuttle for maintenance and repairs 290
5 2 UPC shuttle lifting platform disassembly/ assembly 291
5 3 Cleaning 294
5 4 Drive chain maintenance 298
5 5 Fuses 300
5 6 Restoring the UPC shuttle to service after maintenance and repairs 305
6 Taking the UPC shuttle out of service 306
6 1 Prior to decommissioning 307
6 2 During decommissioning 307
6 3 Restoring the UPC shuttle to service after decommissioning 307
7 Safety tests to be performed at intervals and after unusual incidents 308
8 Final de-commissioning, disposal 308
cc H (!) Regular Checking and inspection of the Racking 309
1 0 Regular Checking of the Racking 309
1 1 Inspection Intervals for the Racking 310
1 2 Visual Inspection/ Check Points for the Racking 310
2 Inspection of the Racking 311
3 Racking Conversions 311
Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 313
1 Maintenance Contents UPC 314
1 1 Owner 314
1 2 Customer Service 316

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M