Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Operating instructions Manual 51179477 – PDF DOWNLOAD

Description

Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Operating instructions Manual 51179477 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Operating instructions Manual 51179477 – PDF DOWNLOAD

Language : English
Pages : 319
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Operating instructions Manual 51179477 – PDF DOWNLOAD

UPC P1
UPC P2
UPC PS
UPC P6

Foreword
Notes on the operating instructions

• The safe operation of the shuttle compact warehouse system requires the application of expertise contained in the present ORIGINAL OPERATING INSTRUCTIONS. The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions detail different shuttle variants and the racking system. When operating and carrying out service work, make sure that the particular section applies to your shuttle type. Our equipment and racking systems are subject to ongoing development.
• We reserve the right to alter the design, features and technical aspects of the equipment. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Operating instructions Manual 51179477 – PDF DOWNLOAD

A Correct Use and Application 11
1 Correct use and application of the underride shuttle 11
1 1 General 11
1 2 Correct application 12
1 3 Approved application conditions 13
1 4 Proprietor responsibilities 14
1 5 Adding attachments and/or optional equipment 14
2 Correct Use of the Under Pallet Carrier Channel Racking 15
2 1 General 15
2 2 Proprietor responsibilities 15
2 3 Adding attachments and/or optional equipment 16
2 4 Pallet Quality for the Racking 16
2 5 Approved application conditions 17
2 6 Racking/ UPC Shuttle Interface 17
B Truck Description 19
1 Application 19
2 Travel direction/ pallet location definition 20
2 1 Travel direction definition 20
2 2 Pallet location definition 22
3 Assemblies and Functional Description 23
3 1 Functional Description 23
3 2 Assembly Overview 28
4 Technical Specifications 33
4 1 Performance data 33
4 2 Dimensions (as per data plate) 34
4 3 Weights 36
4 4 Wheels, chassis 36
4 5 Engine Data 38
4 6 Dimensions of Load Supports to be Transported Depending on the UPC
Shuttle Variants 38
4 7 EN norms 39
4 8 Conditions of use 40
4 9 Electrical requirements 41
5 Identification Points and Data Plates 42
5 1 UPC P1 Shuttle, UPC P2 Shuttle and UPC PS Shuttle (Cambi Shuttle) 42
5 2 UPC P6 shuttle 44
5 3 Data plate 46
C Racking Description 47
1 Application 4 7
2 Safety Information for the Racking 48
3 Ground 49
3 1 Ground condition 50
z 3 2 Floor capacity 50
UJ C l 0 3 3 Floor sag 50 LO
3 4 Floor tolerances 51
3 5 Special load situations 51
4 Conditions of use 51
5 Assembly Overview 52
5 1 “Do not Stand on the Racking” Warning Label 53
6 Capacity plate 54
D Transport and Commissioning 57
1 Loading the UPC shuttle in the transport pallet 57
2 Securing the UPC shuttle during transport 60
3 Removing/ inserting the UPC shuttle from/ into the transport pallet 62
4 Using the Truck for the First Time 65
4 1 Commissioning 65
4 2 Fitting the bracket with integrated docking station on the lift truck 66
E Battery – Servicing, Recharging, Replacement 67
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 67
1 1 General notes on handling batteries 69
2 Battery types 70
2 1 Dimensions of battery trays and batteries 70
3 Opening / closing the battery cover 72
4 Battery removal and installation 74
5 Charging the battery 76
5 1 Charging the battery within the UPC shuttle 78
5 2 Charging the battery away from the UPC shuttle ( ) 80
5 3 Charge the battery in the battery charging station ( ) 82
6 Replacement battery concept ( ) 86
F Operation 87
1 Safety Regulations for the Operation of the UPC Shuttle 87
2 Safety Regulations for the Operation of the Racking 90
2 1 Racking Loading 97
3 Sensors, Displays and Controls 98
3 1 Sensors, Displays and Controls on the UPC P1 Shuttle, UPC P2 Shuttle
and UPC PS Shuttle (Cambi Shuttle) 98
3 2 Sensors, Displays and Controls on the UPC P6 Shuttle 106
3 3 Operating status display at rear of the UPC shuttle 112
3 4 Battery status display at rear of the UPC shuttle 114
3 5 Radio remote control – controls and displays 116
4 Preparing the UPC shuttle for operation 127
4 1 Checks and operations to be performed before starting daily operation 127
5 Operating the UPC shuttle 130
5 1 Safety regulations for truck operation 130
5 2 Switching the radio remote control on and off 138
5 3 Setting the ID of the UPC shuttle on the radio remote control 139
5 4 Preparing the truck for operation 140
5 5 Switch off the UPC shuttle 141
5 6 Checks and operations to be carried out when the truck is operational 145
5 7 Emergency Disconnect 146
5 8 Emergency Disconnect bar 148
Inserting / removing the UPC shuttle into / from the pallet channel
Storage Direction of Load Support (Pallets) in the Pallet Channel
5 11 Depositing / removing load supports (pallets) in / from the pallet channel 159
5 12 Cancelling an order manually with the radio remote control 166
5 13 Manual travel, lift and lower in the pallet channel 168
5 14 Storing/Retrieving with the Last In, First Out (LIFO) Storage Functions 174
5 15 Storing/Retrieving According to First In, Last Out (FIFO) Storage Function
184
5 16 Transfering Euro pallets during UPC PS shuttle operation 196
5 17 Parking the UPC shuttle securely 200
6 Troubleshooting 202
6 1 Troubleshooting 202
6 2 Recovering the UPC shuttle from the pallet channel 216
7 Optional equipment 246
7 1 Depositing/ removing the UPC shuttle on/ from the support frame 246
7 2 Optional storage functions 252
7 3 Operating the UPC Shuttle with the Truck Terminal 274
7 4 Cold store version ( ) 277
G Repairing the UPC shuttle 279
1 Operational Safety and Environmental Protection 279
2 Maintenance Safety Regulations 281
2 1 Working on the electrical system 282
2 2 Consumables and used parts 282
2 3 Wheels 283
3 Lubricants and Lubrication Schedule 284
3 1 Handling consumables safely 284
3 2 Lubricants and Lubrication Schedule 286
4 Maintenance and repairs 288
4 1 Preparing the UPC shuttle for maintenance and repairs 288
4 2 UPC shuttle lifting platform disassembly/ assembly 289
4 3 Cleaning 292
4 4 Drive chain maintenance 296
4 5 Fuses 298
4 6 Restoring the UPC shuttle to service after maintenance and repairs 304
5 Taking the UPC shuttle out of service 305
5 1 Prior to decommissioning 306
5 2 During decommissioning 306
5 3 Restoring the UPC shuttle to service after decommissioning 306
6 Safety tests to be performed at intervals and after unusual incidents 307
7 Final de-commissioning, disposal 307
H Regular Checking and inspection of the Racking 309
1 Regular Checking of the Racking 309
1 1 Inspection Intervals for the Racking 31 O
1 2 Visual Inspection/ Check Points for the Racking 310
2 Inspection of the Racking 311
3 Racking Conversions 311
Maintenance, Inspection and Changing of Maintenance Parts
Requiring Replacement 313
1 Maintenance Contents UPC 314
iii 1 1 Owner 314
Cl0 1 2 Customer Service 316

Customer Support: [email protected]

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