Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Under Pallet Carrier Lagersystem Operating instructions Manual 51525704 – PDF DOWNLOAD

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Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Under Pallet Carrier Lagersystem Operating instructions Manual 51525704 – PDF DOWNLOAD

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Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Under Pallet Carrier Lagersystem Operating instructions Manual 51525704 – PDF DOWNLOAD

Language : English
Pages : 324
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Under Pallet Carrier Lagersystem Operating instructions Manual 51525704 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The safe operation of the shuttle compact warehouse system requires the application of expertise contained in the present ORIGINAL OPERATING INSTRUCTIONS. The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions detail different shuttle variants and the racking system. When operating and carrying out service work, make sure that the particular section applies to your shuttle type.
• Our equipment and racking systems are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift UPC P1 UPC P2 UPC P5 UPC P6 Under Pallet Carrier Lagersystem Operating instructions Manual 51525704 – PDF DOWNLOAD

A Correct Use and Application 11
1 Correct use and application of the underride shuttle 11
1 1 General 11
1 2 Correct application 12
1 3 Approved application conditions 13
1 4 Proprietor responsibilities 14
1 5 Adding attachments and/or optional equipment 14
2 Correct Use of the Under Pallet Carrier Channel Racking 15
2 1 General 15
2 2 Proprietor responsibilities 15
2 3 Adding attachments and/or optional equipment 16
2 4 Pallet Quality for the Racking 16
2 5 Approved application conditions 17
2 6 Racking/ UPC Shuttle Interface 17
B Truck Description 19
1 Application 19
2 Travel direction/ pallet location definition 20
2 1 Travel direction definition 20
2 2 Pallet location definition 22
3 Assemblies and Functional Description 23
3 1 Functional Description 23
3 2 Assembly Overview 28
4 Technical Specifications 33
4 1 Performance data 33
4 2 Dimensions (as per data plate) 34
4 3 Weights 36
4 4 Wheels, chassis 36
4 5 Engine Data 38
4 6 Dimensions of Load Supports to be Transported Depending on the UPC
Shuttle Variants 38
4 7 EN norms 39
4 8 Conditions of use 40
4 9 Electrical requirements 41
5 Identification Points and Data Plates 42
5 1 UPC P1 Shuttle, UPC P2 Shuttle and UPC PS Shuttle (Cambi Shuttle) 42
5 2 UPC P6 shuttle 44
5 3 Data plate 46
C Racking Description 47
1 Application 4 7
2 Safety Information for the Racking 48
3 Ground 51
3 1 Ground condition 52
z 3 2 Floor capacity 52
UJ t O 3 3 Floor sag 52 LO
3 4 Floor tolerances 53
3 5 Special load situations 53
4 Conditions of use 53
5 Assembly Overview 54
5 1 “Do not Stand on the Racking” Warning Label 55
6 Capacity plate 56
D Transport and Commissioning 59
1 Loading the UPC shuttle in the transport pallet 59
2 Securing the UPC shuttle during transport 62
3 Removing/ inserting the UPC shuttle from/ into the transport pallet 64
4 Using the Truck for the First Time 67
4 1 Commissioning 67
4 2 Fitting the bracket with integrated docking station on the lift truck 68
E Battery – Servicing, Recharging, Replacement 69
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 69
1 1 General notes on handling batteries 71
2 Battery types 72
2 1 Dimensions of battery trays and batteries 72
3 Opening / closing the battery cover 74
4 Battery removal and installation 76
5 Charging the battery 78
5 1 Charging the battery within the UPC shuttle 80
5 2 Charging the battery away from the UPC shuttle ( ) 82
5 3 Charge the battery in the battery charging station ( ) 84
6 Replacement battery concept ( ) 88
F Operation 89
1 Safety Regulations for the Operation of the UPC Shuttle 89
2 Safety Regulations for the Operation of the Racking 92
2 1 Racking Loading 99
3 Sensors, Displays and Controls 100
3 1 Sensors, Displays and Controls on the UPC P1 Shuttle, UPC P2 Shuttle
and UPC PS Shuttle (Cambi Shuttle) 100
3 2 Sensors, Displays and Controls on the UPC P6 Shuttle 108
3 3 Operating status display at rear of the UPC shuttle 114
3 4 Battery status display at rear of the UPC shuttle 116
3 5 Radio remote control – controls and displays 118
4 Preparing the UPC shuttle for operation 129
4 1 Checks and operations to be performed before starting daily operation 129
5 Operating the UPC shuttle 132
5 1 Safety regulations for truck operation 132
5 2 Switching the radio remote control on and off 140
5 3 Setting the ID of the UPC shuttle on the radio remote control 141
5 4 Preparing the truck for operation 142
5 5 Switch off the UPC shuttle 143
5 6 Checks and operations to be carried out when the truck is operational 147
5 7 Emergency Disconnect 148
5 8 Emergency Disconnect bar 150
Inserting / removing the UPC shuttle into / from the pallet channel
Storage Direction of Load Support (Pallets) in the Pallet Channel
5 11 Depositing / removing load supports (pallets) in / from the pallet channel 161
5 12 Cancelling an order manually with the radio remote control 168
5 13 Manual travel, lift and lower in the pallet channel 170
5 14 Storing/Retrieving with the Last In, First Out (LIFO) Storage Functions 176
5 15 Storing/Retrieving According to First In, Last Out (FIFO) Storage Function
186
5 16 Transfering Euro pallets during UPC PS shuttle operation 198
5 17 Parking the UPC shuttle securely 202
6 Troubleshooting 204
6 1 Troubleshooting 204
6 2 Recovering the UPC shuttle from the pallet channel 218
7 Optional equipment 254
7 1 Depositing/ removing the UPC shuttle on/ from the support frame 254
7 2 Optional storage functions 260
7 3 Operating the UPC Shuttle with the Truck Terminal 282
7 4 Cold store version ( ) 285
G Repairing the UPC shuttle 287
1 Operational Safety and Environmental Protection 287
2 Maintenance Safety Regulations 289
2 1 Working on the electrical system 290
2 2 Consumables and used parts 290
2 3 Wheels 291
3 Lubricants and Lubrication Schedule 292
3 1 Handling consumables safely 292
3 2 Lubricants and Lubrication Schedule 294
4 Maintenance and repairs 296
4 1 Preparing the UPC shuttle for maintenance and repairs 296
4 2 UPC shuttle lifting platform disassembly/ assembly 297
4 3 Cleaning 300
4 4 Drive chain maintenance 304
4 5 Fuses 306
4 6 Restoring the UPC shuttle to service after maintenance and repairs 312
5 Taking the UPC shuttle out of service 313
5 1 Prior to decommissioning 314
5 2 During decommissioning 314
5 3 Restoring the UPC shuttle to service after decommissioning 314
6 Safety tests to be performed at intervals and after unusual incidents 315
7 Final de-commissioning, disposal 315
H Regular Checking and inspection of the Racking 317
1 Regular Checking of the Racking 317
1 1 Inspection Intervals for the Racking 318
1 2 Visual Inspection/ Check Points for the Racking 318
2 Inspection of the Racking 319
3 Racking Conversions 319
Maintenance and Inspection 321
1 Maintenance checklist 322
1 1 Owner 322
z 1 2 Customer Service 323

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M