Jungheinrich ForkliftDFG 540 DFG 545 DFG S50 TFG 540 TFG 545 TFG S50 Operation & Maintenance Manual 51490295- PDF DOWNLOAD

Description

Jungheinrich Forklift DFG 540 DFG 545 DFG S50 TFG 540 TFG 545 TFG S50 Operation & Maintenance Manual 51490295- PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift DFG 540 DFG 545 DFG S50 TFG 540 TFG 545 TFG S50 Operation & Maintenance Manual 51490295- PDF DOWNLOAD

Language : English
Pages :229
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift DFG 540 DFG 545 DFG S50 TFG 540 TFG 545 TFG S50 Operation & Maintenance Manual 51490295- PDF DOWNLOAD

DFG/TFG 540 – S50

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift DFG 540 DFG 545 DFG S50 TFG 540 TFG 545 TFG S50 Operation & Maintenance Manual 51490295- PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 21
3 2 Dimensions 22
3 3 Weights 24
3 4 Mast versions 25
3 5 Tyre type 27
3 6 Engine Data 28
3 7 EN norms 29
3 8 Conditions of use 30
3 9 Electrical Requirements 30
4 Identification Points and Data Plates 31
4 1 Data plate 33
4 2 Truck capacity plate 34
4 3 Attachment capacity plate 36
5 Stability 36
6 Wind loads 36
C Transport and Commissioning 37
1 Transport 37
2 Truck laden 37
2 1 Centre of gravity of the truck 37
2 2 Lifting the truck by crane 38
2 3 Loading with another industrial truck 40
3 Securing the truck during transport 41
4 Using the Truck for the First Time 43
D Fuelling the Truck 45
1 General 45
1 1 Safety regulations for handling diesel fuel and LPG 45
1 2 LPG system relief valve 4 7
z UJ 2 Adding diesel 48
t O 2 1 Fuelling 48
2 2 Fuelling with fuel containers 50
2 3 Fuel display (DFG only) 51
3 LPG containers 52
3 1 LPG bottles 52
3 2 Twin LPG bottle holder ( ) 54
3 3 LPG tank ( ) 57
E Operation 59
1 Safety Regulations for the Operation of Forklift Trucks 59
2 Displays and Controls 61
2 1 Control panel with display unit 63
3 Description of the Display and Controls on the Armrest ( ) 67
3 1 Pilots 69
3 2 Function symbols for the Pilots 70
3 3 Control panel with display unit 72
4 Preparing the Truck for Operation 76
4 1 Checks and Operations to Be Performed Before Starting Daily Work 76
4 2 Entry and exit 77
4 3 Setting up the operator position 78
4 4 Seat Belt 84
5 Industrial Truck Operation 85
5 1 Safety regulations for truck operation 85
5 2 Preparing the truck for operation 88
5 3 Parking the truck securely 91
5 4 Battery Isolator 92
5 5 Travel 93
5 6 Steering 94
5 7 Brakes 95
5 8 Adjusting the forks 97
5 9 Replacing the forks 98
5 10 Lifting, transporting and depositing loads 99
5 11 Operating the Lift Mechanism and Integrated Attachments 101
5 12 Safety instructions for operating additional attachments 106
5 13 Operating additional attachments for the SOLO-PILOT 109
5 14 Operating Additional Attachments for SOLO-PILOT on the Armrest 111
5 15 Operating Additional Attachments for MULTI-PILOT on the Armrest 114
5 16 Operating Additional Attachments for DUO-PILOT on the Armrest 117
5 17 Fitting additional attachments 120
6 Towing trailers 122
7 Optional equipment 124
7 1 Heating 124
7 2 Removable load backrest 124
7 3 Adding window washer system fluid 125
7 4 CanCode Keypad ( ) 126
7 5 Control Layout “N” on the Armrest 141
7 6 USB charger module in armrest 143
7 7 StVZO road traffic regulations equipment 144
7 8 Horn Button on Overhead Guard 145
8 Troubleshooting 146
8 1 Troubleshooting 146
8 2 Operating the truck without its own drive system 149 z
F Industrial Truck Maintenance 155
1 Operational Safety and Environmental Protection 155
2 Maintenance Safety Regulations 156
2 1 Working on the electrical system 157
2 2 Consumables and used parts 157
2 3 Wheels 157
2 4 Lift Chains 158
2 5 Hydraulic system 158
2 6 Working in the vicinity of the engine 159
3 Lubricants and Lubrication Schedule 161
3 1 Handling consumables safely 161
3 2 Lubrication Schedule 163
3 3 Consumables 164
4 Maintenance and repairs 167
4 1 Preparing the truck for maintenance and repairs 167
4 2 Lifting and jacking up the truck safely 168
4 3 Opening the Engine Cover 169
4 4 Opening the Engine Cover with Comfort Seat ( ) 170
4 5 Removing the Covers 174
4 6 Removing the Floor Plate 175
4 7 Checking the Wheel Mounting 176
4 8 Replacing wheels 177
4 9 Hydraulic system 179
4 1 O Engine maintenance 182
4 11 Checking electrical fuses 195
4 12 Cleaning 201
4 13 Starter battery 203
4 14 Exhaust system 204
4 15 Transmission and Drive Axle 205
4 16 Brake 206
4 17 Restoring the truck to service after maintenance and repairs 207
5 Decommissioning the Industrial Truck 208
5 1 Prior to decommissioning 209
5 2 During decommissioning 209
5 3 Restoring the truck to service after decommissioning 210
6 Safety tests to be performed at intervals and after unusual incidents 211
7 Final de-commissioning, disposal 212
8 Human vibration measurement 212
G Maintenance and Inspection 213
1 Maintenance checklist DFG 540-550 214
1 1 Owner 214
1 2 Customer Service 216
2 Maintenance checklist TFG 540-550 222
2 1 Owner 222
2 2 Customer Service 224

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M