Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E14-00Z – PDF DOWNLOAD

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Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E14-00Z – PDF DOWNLOAD

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Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E14-00Z – PDF DOWNLOAD

Language :English
Pages :291
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E14-00Z – PDF DOWNLOAD

(93216-00122)
115ZIV-3
SERIAL NUMBERS
11M1-9001 and up.
Powered by MITSUBISHI S6A3 Engine.
WHEEL LOADER SHOP MANUAL
AAA-S11M1E14-00Z
Disassembly & Reassembly
Service Standard

CHASSIS GROUP 14 3
Deck 4
Removing and Reinstalling Deck 4
Fuel Tank 5
Removing and Reinstalling Fuel Tank 5
Hydraulic Tank 6
Removing and Reinstalling Hydraulic Tank 6
Engine Room 7
Removing and Reinstalling Engine Room 7
ROPS 10
Removing and Reinstalling ROPS 10
Cab 11
Removing and Reinstalling Cab 11
Floor Board 14
Removing and Reinstalling Floor Board 14
Boom 15
Removing and Reinstalling Boom 15
Center Pin 18
Removing and Reinstalling Center Pin 18
CHASSIS GROUP 15 23
Linkage 24
Linkage Pin Standard Clearance Values 25
Center Pin 26
Bucket 27
Bucket Positioner and Boom Kick-Out (Optional) 28
POWER GROUP 24 31
Power Line 32
Tightening Torque 32
Radiator 33
Tightening Torque 33
Removing and Reinstalling Radiator 34
Engine 36
Removing and Reinstalling Engine 36
Propeller Shaft 38
Removing and Reinstalling Propeller Shaft 38
Air Cleaner 40
Removing and Reinstalling Air Cleaner 40
Muffler 42
Removing and Reinstalling Muffler 42
Axle Assembly 43
Tightening Torque Front Axle 43
Tightening Torque Rear Axle 44
Tightening Torque Axle Support 45
Removing and Reinstalling Front Axle Assembly 46
Removing and Reinstalling Rear Axle Assembly 48
Axle Support Bushing Installation procedure 52
Disassembling and Reassembling Front Axle 53
Special Jigs for Disassembling Axle 62
Disassembling and Reassembling Internal Gear Hub 68
Disassembling and Reassembling Spider Assembly 71
Differential Assembly 73
Tightening Torque 73
Removing and Reinstalling Differential 75
Disassembling and Reassembling Differential Assembly 77
POWER GROUP 25 86
Propeller Shaft Service Standard 87
Axle Service Standard 88
Differential Service Standard 89
TORQUE CONVERTER & TRANSMISSION GROUP 34 90
Power Line 91
Bolt Tightening Torque 91
Torque Converter Assembly 92
Removing and Reinstalling Torque Converter Assembly 92
Torque Converter 94
Bolt Tightening Torque 94
Disassembling and Reassembling Torque Converter 95
Transmission Assembly 104
Removing and Reinstalling Transmission Assembly 104
Bolt Tightening Torque 107
Disassembling and Reassembling Transmission Assembly 109
Clutch Assembly 122
Disassembling and Reassembling Clutch Assembly 122
Low and 3rd Clutch Spider 137
Disassembling and Reassembling Low and 3rd Clutch Spider 137
1st and 2nd Clutch Spider 139
Disassembling and Reassembling 1st and 2nd Clutch Spider 139
Reverse Clutch Spider 141
Disassembling and Reassembling Reverse Clutch Spider 141
1st Clutch Assembly 143
Disassembling and Reassembling 1st Clutch Assembly 143
High Clutch Assembly 147
Disassembling and Reassembling High Clutch Assembly 147
Modulator Valve Assembly 151
Removing and Reinstalling Modulator Valve Assembly 151
Control Valve Assembly 153
Removing and Reinstalling Control Valve Assembly 153
TORQUE CONVERTER & TRANSMISSION GROUP 35 154
Torque Converter Assembly 155
Transmission Assembly 156
Gear Pump 158
Clutch specifications 159
Clutch Oil Pressure 160
HYDRAULIC GROUP 44 161
Hydraulic Pump 162
Tightening torque 162
Removing and Reinstalling Hyd Pump Assembly 163
Disassembling and Reassembling 165
Steering Pilot Valve 166
Tightening torque 166
Removing and Reinstalling Steering Pilot Valve 167
Disassembling and Reassembling Steering Pilot Valve 169
Steering Valve 176
Removing and Reinstalling Steering Valve 177
Disassembling and Reassembling Steering Valve 179
Stop Valve 184
Removing and Reinstalling Stop Valve 185
Disassembling and Reassembling Stop Valve 187
Multiple Control Valve 188
Removing and Reinstalling Multiple Control Valve 189
Disassembling and Reassembling Multiple Control Valve 192
Boom Cylinder 195
Removing and Reinstalling Boom Cylinder 196
Bucket Cylinder 198
Removing and Reinstalling Bucket Cylinder 199
Steering Cylinder 202
Removing and Reinstalling Steering Cylinder 203
Hydraulic Cylinder 206
Disassembling and Reassembling Hydraulic Cylinder 206
Pilot Valve 211
Tightening Torque 212
Removing and Reinstalling Pilot Valve 213
Disassembling and Reassembling Pilot Valve 215
HYDRAULIC GROUP 45 219
Steering Valve 220
Hydraulic Cylinder 221
Pilot Valve 222
BRAKE GROUP 54 223
Brake Valve Assembly (S/N 11M1-9001100) 224
Tightening Torque (S/N 11M1-90019100) 225
Brake Valve Assembly (S/N 11M1-9101～） 226
Tightening Torque (S/N 11M1-9101 227
Removing and Reinstalling Brake Valve (S/N 11M1-90019100) 228
Removing and Reinstalling Brake Valve (S/N 11M1-9101 231
Disassembling and Reassembling Brake Valve (S/N 11M1-90019100) 232
Disassembling and Reassembling Brake Valve (S/N 11M1-9101～） 234
Accumulator 235
Accumulator Tightening Torque 235
Removing and Reinstalling Accumulator 236
Disassembling and Reassembling Accumulator 237
Disassembly & Reassembly Jig 241
Procedure for Charging Nitrogen Gas 243
Unloader Valve (S/N 11M1-9001 100) 245
Tightening Torque (S/N 11M1-90019100) 246
Removing and Reinstalling Unloader Valve (S/N 11M1-9001～9100) 249
Disassembling and Reassembling Unloader Valve (S/N 11M1-9001 ～9100) 251
Unloader Valve (S/N 11M1-9101 ) 247
Tightening Torque (S/N 11M1-9101 ～) 248
Removing and Reinstalling Unloader Valve(S/N 11M1-9101 ) 250
Disassembling and Reassembling Unloader Valve (S/N 11M1-9101 ) 253
Auto-Adjuster Valve 254
Construction 254
Tightening Torque 255
Removing and Reinstalling Auto-Adjuster Valve 256
Disassembling and Reassembling Auto-Adjuster Valve 257
Service Brake 258
Removing and Reinstalling Service Brake 258
Oil Cylinder 259
Oil Cylinder Tightening Torque 259
Removing and Reinstalling Oil Cylinder 260
Disassembling and Reassembling Oil Cylinder 263
Parking Brake Assembly 265
Tightening Torque 266
Removing and Reinstalling Parking Brake 267
Disassembling and Reassembling Parking Brake 269
BRAKE GROUP 55 271
Brake Valve (S/N 11M1-9001～100) 272
Auto-adjuster Valve 273
Service Brake 274
Parking Brake 275
ELECTRICAL GROUP 64 276
Wiper Motor 277
Removing and Reinstalling Wiper Motor 277
Controller 279
Removing and Reinstalling Controller 279
Fuse 281
Removing and Reinstalling Fuse 281
OPERATOR STATION GROUP 74 282
Air Conditioner 283
OPERATOR STATION GROUP 75 290
Air Conditioner 291
Air conditioner mount 283
Removing and installing of air condi-tioner 284
Condenser mount 286
Condenser unit 286
Removing and installing of con-densers 287
Compressor mount 288

S.M 9/2/2025