Kawasaki 70ZV-2 70TMV-2 WHEEL LOADER SHOP MANUAL 93208-00540 – PDF DOWNLOAD

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Kawasaki 70ZV-2 70TMV-2 WHEEL LOADER SHOP MANUAL 93208-00540 – PDF DOWNLOAD

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Kawasaki 70ZV-2 70TMV-2 WHEEL LOADER SHOP MANUAL 93208-00540 – PDF DOWNLOAD

Language :English
Pages :118
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPRION:

Kawasaki 70ZV-2 70TMV-2 WHEEL LOADER SHOP MANUAL 93208-00540 – PDF DOWNLOAD

Troubleshooting
Measurement for Performance Check
Check & Adjustment
Powered by CUMMINS QSB6.7 ENGINE
Serial No. 70C5-5001 and up (70ZV-2)
Serial No. 70C5-4001 and up (70TMV-2)

Foreword

• To ensure good machine performance, reduce failures or problems, and prolong the service life of each component,
  it is necessary to operate the machine as is directed in the Operation and Maintenance Manual.
• To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.

Troubleshooting
Measurement for Performance check

• For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
• The purpose of this manual is to provide information on the product and the correct maintenance and repair methods.
  Please read this manual to ensure correct troubleshooting and good repair service.
• This manual will be periodically reviewed and revised for more satisfactory content. If you have any opinion or
  requests, please inform us

Safety Precautions
The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
– This manual is intended for properly trained and equipped service technicians.
– Any work on the machine must be performed by the trained personnel only.
– Carefully read this manual to thoroughly understand the operation method before you operate or repair the
machine.
– Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
– Place the machine on level and solid ground, and place chocks against the wheels to prevent movement.
– Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
– Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant
pipe.
– Be sure to apply the articulation stopper before starting work.
– While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
– When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate cribbing
under the unit to prevent unexpected dropping.
– Do not start to work in an enclosed area if adequate ventilation is not provided.
– To remove a heavy unit (20 kgf (40 lbs) or more), be sure to use a crane or other lifting device.
– Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
– Contact tire manufacturer’s local dealer for tire servicing and changing.
– Always store the tools in good condition, and use them properly.
– Keep the work area clean. Clean up spills immediately.
– Avoid the use of flammable solvents and cleaners.
– When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
– Use safe work platforms to reach higher areas of the machine.

TABLE OF CONTENTS:

Kawasaki 70ZV-2 70TMV-2 WHEEL LOADER SHOP MANUAL 93208-00540 – PDF DOWNLOAD

Troubleshooting
Measurement for Performance Check
Check & Adjustment
Powered by CUMMINS QSB6.7 ENGINE
Serial No. 70C5-5001 and up (70ZV-2)
Serial No. 70C5-4001 and up (70TMV-2)

Cautions Regarding Troubleshooting 01-3
How to Use Quick Troubleshooting Table 01-4
Safety Precautions 01-5
Quick Troubleshooting Table
Torque Converter and Transmission Group 01-6
1 Machine dose not move in any shift lever position 01-6
2 Machine dose not move at a certain shift lever position
(OR:Machine moves only in a certain shift lever position) 01-7
3 Machine moves at the neutral position (Example: Machine moves forward at the neutral position) 01-8
4 Large shock at starting or changing speed / direction 01-9
5 Large time lag at starting or changing speed / direction 01-10
6 Low power (Defective torque converter or transmission) 01-11
7 Torque converter oil is overheating 01-12
8 Machine moves reverse when starting to climb up on a slope using inching brake 01-13
9 Automatic speed change is not possible 01-14
10 Downshift button does not work 01-15
Hydraulic Group 01-16
1 Boom and/or bucket do not move 01-16
2 Boom and/or bucket have low power, or move too slowly 01-17
3 Excessive cylinder drift 01-18
4 Boom and/or bucket are spongy
(Holding bucket against the ground is not possible-front wheels off the ground) 01-19
5 Bucket leveler does not work Boom lift kickout and lower kickout does not work 01-20
6 Steering is not possible or hard to steer 01-21
7 Machine sways, or has a shock during steering 01-22
8 ELS (Efficient Loading System) does not work
(Excavating and scooping tractive power does not become up during ELS working condition) 01-23
9 Ride control does not work 01-24
10 Fan motor rotates abnormally or does not rotate 01-25
11 Abnormal noise in hydraulic system 01-26
12 Others 01-27
Brake Group 01-28
1 Brake does not work well (In the worst case, the brake does not work at all) 01-28
2 Brake is dragging when released 01-29
3 Stepping on the brake pedal sounds the buzzer 01-30
4 Accumulator pressure does not rise, or too slow in rising 01-31
5 Parking brake does not work (or: Releasing the parking brake is not possible) 01-32
Electrical Group 01-33
1 Instrument panel does not indicate properly 01-33
2 Fuse for controller is blown 01-34
Check valve for Two-speed dump 01-35
1 Two-speed dump function does not working normally 01-35
Error code (for chassis) 01-36
Error code (for engine) 01-39
Operator Station Group 01-46
Air conditioner (S/N 5301~) (S/N 4101~) 01-46

S.M 2/2/25