Kawasaki 80ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S80N3E14-00Z – PDF DOWNLOAD

Description

Kawasaki 80ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S80N3E14-00Z – PDF DOWNLOAD

FILE DETAILS:

Kawasaki 80ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S80N3E14-00Z – PDF DOWNLOAD

Language :English
Pages :252
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Kawasaki 80ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S80N3E14-00Z – PDF DOWNLOAD

Powered by NISSAN NE6T14 Engine.
SERIAL NUMBERS
80N3-9001 and up.
Disassembly & Reassembly
Service Standard

FOREWORD
To ensure good machine performance, reduce failures or problems, and prolong the service life of each component,
it is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.
Disassembly & Reassembly
Service Standard
The purpose of this manual is to provide information on the product and the correct maintenance and repair methods.
Please read this manual to ensure correct troubleshooting and good repair service.
This manual will be periodically reviewed and revised for more satisfactory content. If you have any opinions or
requests, please inform us.
Safety Precautions
The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
・This manual is intended for properly trained and equipped service technicians.
・Any work on the machine must be performed by the trained personnel only.
・Carefully read this manual to thoroughly understand the operation method before you operate or repair the
machine.
・Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
・Place the machine on a level and solid ground, and place chocks against the wheels to prevent movement.
・Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
・Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant
pipe.
・Be sure to apply the articulation stopper before starting work.
・While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
・When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate
cribbing under the unit to prevent unexpected dropping.
・Do not start to work in an enclosed area if adequate ventilation is not provided.
・To remove a heavy unit (20kgf or more), be sure to use a crane or other lifting tool.
・Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
・Contact tire manufacturer’s local dealer for tire servicing and changing.
・Always store the tools in good condition, and use them properly.
・Keep the work area clean. Clean up spills immediately.
・Avoid the use of flammable solvents and cleaners.
・When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
・Use safe work platforms to reach higher areas of the machine.

TABLE OF CONTENTS:

Kawasaki 80ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S80N3E14-00Z – PDF DOWNLOAD

Powered by NISSAN NE6T14 Engine.
SERIAL NUMBERS
80N3-9001 and up.
Disassembly & Reassembly
Service Standard

FOREWORD 2
Safety Precautions 3
Safety Symbols 4
Symbols 5
Hexagon Bolt Tightening Torque 6
Flanged Hexagon Bolt Tightening Torque 8
Hose Band Tightening Torque 9
Liquid Gasket and Screw Lock Agent 10
Cautions Regarding Welding Repair Service 11
Weight of Main Components 13
Applying and Storing Articulation Stopper 14
CHASSIS GROUP 14 16
Removing and Reinstalling Deck 17
Removing and Reinstalling Fuel Tank 18
Removing and Reinstalling Hydraulic Tank 19
Removing and Reinstalling Engine Room 20
Removing and Reinstalling Floor Board 23
Removing and Reinstalling Boom 25
Removing and Reinstalling Bushing 28
Center Pin 30
Removing and Reinstalling Center Pin 31
CHASSIS GROUP 15 36
Linkage 37
Linkage Pin Standard Clearance Values 38
Center Pin 39
Bucket 40
Bucket Positioner and Boom Kick-Out 41
POWER GROUP 24 43
Power Line Tightening Torque 44
Radiator Mount Tightening Torque 45
Removing and Reinstalling Radiator 46
Removing and Reinstalling Engine 49
Removing and Reinstalling Propeller Shaft 52
Removing and Reinstalling Air Cleaner 53
Removing and Reinstalling Muffler 55
Front Axle Assembly Tightening Torque 56
Removing and Reinstalling Front Axle Assembly 57
Rear Axle Assembly Tightening Torque 60
Axle Support Tightening Torque 61
Removing and Reinstalling Rear Axle Assembly 62
Disassembling and Reassembling Planetary Assembly 66
Floating Seal 72
Removing and Reinstalling Differential 75
Special Jigs for Disassembling Axle 77
Disassembling and Reassembling Internal Gear Hub 80
Front Differential Tightening Torque 82
Rear Differential Tightening Torque 83
Disassembling and Reassembling Differential Assembly 84
Disassembling and Reassembling Spider Assembly 94
POWER GROUP 25 96
Propeller Shaft Service Standard 97
Axle Service Standard 98
Differential Service Standard 99
TORQUE CONVERTER AND TRANSMISSION GROUP 34 100
Removing and Reinstalling Transmission Assembly 101
Bolt Tightening Torque 110
Disassembling and Reassembling Torque Converter 111
Disassembling and Reassembling Transmission Assembly 117
Forward/Reverse Clutch Pack 127
1st/3rd Speed Clutch Pack 131
2nd Speed Clutch Pack 135
4th Speed Clutch Pack 138
Control Valve 142
Control Valve Tightening Torque 143
Removing and Reinstalling Control Valve 144
Disassembling and Reassembling Control Valve 146
TORQUE CONVERTER AND TRANSMISSION GROUP 35 148
Transmission Assembly 149
Control Valve 150
Gear Pump 152
Clutch Plate Thickness ・Piston Stroke 153
Oil Pressure 154
HYDRAULIC GROUP 44 155
Removing and Reinstalling Hydraulic Tank Return Filter 156
Disassembling and Reassembling Hydraulic Tank 157
Hydraulic Pump 158
Removing and Reinstalling Hydraulic Pump 159
Steering Valve 160
Removing and Reinstalling Steering Valve 161
Disassembling and Reassembling Steering Valve 163
Multiple Control Valve 167
Removing and Reinstalling Multiple Control Valve 168
Disassembling and Reassembling Multiple Control Valve 170
Boom Cylinder 178
Removing and Reinstalling Boom Cylinder 179
Bucket Cylinder 181
Removing and Reinstalling Bucket Cylinder 182
Steering Cylinder 185
Removing and Reinstalling Steering Cylinder 186
Hydraulic Cylinder Tightening Torque 189
Disassembling and Reassembling Hydraulic Cylinder 190
Pilot Valve 195
Pilot Valve Tightening Torque 196
Removing and Reinstalling Pilot Valve 197
Disassembling and Reassembling Pilot Valve 199
HYDRAULIC GROUP 45 203
Steering Linkage 204
Multiple Control Valve 206
Hydraulic Cylinder 207
Pilot Valve 208
BRAKE GROUP 54 209
Brake Valve Assembly 210
Removing and Reinstalling Brake Valve 211
Disassembling and Reassembling Brake Valve 212
Air Master Assembly 214
Removing and Reinstalling Air Master 215
Disassembling and Reassembling Air Master 216
Removing and Reinstalling Service Brake 219
Air Cylinder for Parking 220
Removing and Reinstalling Cylinder 221
Disassembly and Reassembly of Air Cylinder 222
Removing and Reinstalling Parking Brake 224
BRAKE GROUP 55 227
Brake Valve 228
Air Master 230
Service Brake 231
Parking Brake 232
ELECTRICAL GROUP 64 233
Removing and Reinstalling Wiper Motor 234
Removing and Reinstalling Controller 238
Removing and Reinstalling Fuse 239
OPERATOR STATION GROUP 74 240
Air Conditioner 241
Air conditioner mount 241
Removing and installing Removing and installing of air 242
Condenser mount (S/N 80N3-9001～9100) 244
Condenser unit 244
Condenser mount (S/N 80N3-9101～) 245
Condenser unit 245
Removing and installing of conditioner 246
Compressor mount 247
Removing and installing of compressor 248
OPERATOR STATION GROUP 75 249
Air Conditioner 250

S.M 7/2/2025