Kawasaki Drifter 340 440 Snowmobile Repair Manual
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DESCRIPTION:
This Drifter SBS40-A2, SB440-A5 Shop Manual Supplement is designed to be used in con- junction with the Drifter SA340-A4, SB440-A4, SC340-A1 Shop Manual (PIN 99963-3511). The maintenance and repair procedures described in this Supplement are only those that are uni- QEUG to the sssac-Az and SB440-A5 models. Most service operations for these models remain identical to those described in the base Shop Manual. Complete and proper servicing of the SBS40-A2 and SBA40.A5 models therefore requires both this Supplement and the base Shop Manual.
- The base Shop Manual and this Supplement are designed primarily for use by snowmobile mechanics in a properly equipped shop. However, they contain enough detail and basic infor- mation to make them useful to the snowmobile owner who desires to perform his own basic maintenance and repair work.
- A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily. Whenever the owner has insufficient experience or doubts his ability to do the work, the adjustments, maintenance, and repair should be carried out only by qualified mechanics.
- In order to perform the work» efficiently and to avoid costly mistakes, the mechanic should read the text, thoroughly familiarize himself with the procedures before starting work, and then do the work carefully in a clean area. Whenever special tools and equipment are specified, makeshift tools or equipment should not be used.
- Precision measurements can on- ly be made if the proper instruments are used, and the use of substitute tools may adversely affect safe operation of the snowmobile. Whenever you see the symbols shown below, heed their instructions! Always follow safe Operating and maintenance practices.
TABLE OF CONTENTS:
Kawasaki Drifter 340 440 Snowmobile Repair Manual
Specifications 1-1
General 1-1
Service 1-4 c Torque Chart 1-6
Gear Ratio Chart 1-9
Port Dimensions 1-10
Engine Performance Curves 1-10
Maintenance Chart 2-1
Lubrication Chart 3-1
Oil Injection System 4-1
Oil Injection Theory of Operation 4-1
Oil Pump Cable Removal and Installation 4-1
Oil Pump Cable Adjustment 4-3
Bleeding Oil Pump Supply Tube 4-4
Purging Air From Oil Pump Outlet Tubes 4-4
Engine Gear case Oil 4-5
Oil Pump Output Test 4-6
Oil Pump Nozzle and Check Valve Test 4-6
Oil Pump Removal and Installation 4-7
Engine Gear case Disassembly and Assembly 4-8
Oil Tank Removal and In stallation 4-9
Oil Filter Removal and Installation 4-10
Fuel System 5-1
Throttle Cable Removal and In stallation 5-1
Carburetor Adjustments 5-2
Carburetor Disassembly and Assembly 5-3
Fuel Filter Clean/Replace 5-4
Ignition System 6-1
Ignition Timing Check 6-1
Ignition Timing Adjustment 6-2
( Ignition Troubleshooting Using CD Ignition Tester 6-2
Ignition Troubleshooting Using Ohmmeter 6-9
Torque Converter System 7-1
Drive Converter Theory of Operation 7-1
Converter Alignment 7-1
Drive Converter Disassembly and Assembly 7-3
Drive Converter Cleaning And Inspection 7-7
Ramp Weight & Bolt Combinations 7-9
Driven Converter Disassembly and Assembly 7-12
Engine 8-1
Muffler Removal and Installation 8-1
Silencer Removal and Installation 8-1
Air Shroud Removal and Installation 8-1
Fan Housing Removal and Installation 8-3
Intake Manifold Removal and Installation 8-5
Cylinder Removal and Installation 8-6
Piston Removal and Installation 8-7
Cylinder Head/Cylinder/Piston Inspection 8-8
Engine Removal and Installation 8-10
Crankshaft Removal and Installation 8-11
Crankshaft Inspection 8-12
Chassis 9-1
Seat Removal and Installation 9-1
Taillamp Removal and Installation 9-1
Storage 10-1
General Troubleshooting 11 -1
FILE FORMAT:
LANGUAGE:ENGLISH
PAGES:457
DOWNLOADABLE:YES
FILE TYPE:PDF
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