Kawasaki Wheel Loader 50ZV Circuit Diagram + Parts Catalog Manual

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Kawasaki Wheel Loader 50ZV Circuit Diagram + Parts Catalog Manual

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Kawasaki Wheel Loader 50ZV Circuit Diagram + Parts Catalog Manual

Language : English
Pages : 500+
Size : 76.6 MB
Downloadable : Yes
Format : PDF

KAWASAKI WHEEL LOADER 50ZV CIRCUIT DIAGRAM + PARTS CATALOG MANUAL:

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Table of Contents:

Kawasaki Wheel Loader 50ZV Circuit Diagram + Parts Catalog Manual

FRONT CHASSIS GROUP………………………………………………………………….. 1
LIFT ARM GROUP …………………………………………………………………………… 3
PIN MOUNT…………………………………………………………………………………… 5
REAR CHASSIS GROUP……………………………………………………………………. 7
CENTER PIN GROUP……………………………………………………………………….. 9
FUEL TANK GROUP…………………………………………………………………………. 11
OIL TANK GROUP……………………………………………………………………………. 13
FLOOR BOARD GROUP ……………………………………………………………………. 15
SEAT STAND & CONTROL BOX MOUNT …………………………………………………. 17
CONTROL BOX COVER MOUNT ………………………………………………………….. 19
OPERATION STAND GROUP ………………………………………………………………. 21
DECK & FENDER GROUP………………………………………………………………….. 23
STEP & HANDRAIL GROUP ……………………………………………………………….. 25
ENGINE ROOM MOUNT ……………………………………………………………………. 27
REAR GRILLE GROUP ……………………………………………………………………… 31
SPONGE MOUNT……………………………………………………………………………. 33
WIND SHIELD GROUP ……………………………………………………………………… 35
COVER MOUNT ……………………………………………………………………………… 37
SEAT GROUP ………………………………………………………………………………… 39
SEAT…………………………………………………………………………………………… 41
SUSPENSION………………………………………………………………………………… 43
GREASE PIPING …………………………………………………………………………….. 45
GAUGE GROUP ……………………………………………………………………………… 47
ELECTRICAL PARTS MOUNT ……………………………………………………………… 49
FRONT LAMP MOUNT………………………………………………………………………. 53
REAR LAMP MOUNT………………………………………………………………………… 55
BATTERY & GREASE GUN MOUNT ………………………………………………………. 57
INSTRUMENT PANEL & SWITCH MOUNT ……………………………………………….. 59
ELECTRICAL WIRING – FRONT CHASSIS……………………………………………….. 61
ELECTRICAL WIRING – REAR CHASSIS…………………………………………………. 63
ELECTRICAL WIRING – FLOOR BOARD …………………………………………………. 67
• POWER SYSTEM
POWER GROUP……………………………………………………………………………… 69
DRAIN LINE…………………………………………………………………………………… 71
2ND PROPELLER SHAFT ………………………………………………………………….. 73
3RD PROPELLER SHAFT ………………………………………………………………….. 75
RADIATOR MOUNT………………………………………………………………………….. 77
RADIATOR ……………………………………………………………………………………. 79
WATER LINE………………………………………………………………………………….. 81
AIR CLEANER GROUP……………………………………………………………………… 83
EXHAUST GROUP…………………………………………………………………………… 85
FUEL LINE ……………………………………………………………………………………. 89
• TORQUE CONVERTER AND TRANSMISSION SYSTEM
TRANSMISSION HYDRAULIC LINE……………………………………………………….. 93
TORQUE CONVERTER & TRANSMISSION………………………………………………. 97
TORQUE CONVERTER……………………………………………………………………… 101
TRANSMISSION……………………………………………………………………………… 105
REVERSE & 1ST CLUTCH …………………………………………………………………. 109
FORWARD & 2ND CLUTCH………………………………………………………………… 111
3RD CLUTCH…………………………………………………………………………………. 113
TRANSMISSION CONTROL VALVE……………………………………………………….. 115
REPAIR KIT …………………………………………………………………………………… 117
• AXLE AND DIFFERENTIAL
FRONT AXLE GROUP ………………………………………………………………………. 119
REAR AXLE GROUP ………………………………………………………………………… 121
AXLE SUPPORT GROUP …………………………………………………………………… 123
FRONT DIFFERENTIAL …………………………………………………………………….. 125
REAR DIFFERENTIAL ………………………………………………………………………. 127
TIRE & DISC WHEEL GROUP……………………………………………………………… 129
• BRAKE SYSTEM
BRAKE LINE………………………………………………………………………………….. 131
AIR BREATHER MOUNT ……………………………………………………………………. 135
PARKING BRAKE GROUP – REAR ………………………………………………………… 137
MASTER CYLINDER GROUP………………………………………………………………. 139
MASTER CYLINDER GROUP………………………………………………………………. 141
MASTER CYLINDER ………………………………………………………………………… 143
MASTER CYLINDER ………………………………………………………………………… 145
• CONTROL SYSTEM
STEERING WHEEL MOUNT ……………………………………………………………….. 147
SHIFT LEVER GROUP………………………………………………………………………. 149
TILT CASE GROUP ………………………………………………………………………….. 151
VALVE CONTROL GROUP………………………………………………………………….. 153
FUEL CONTROL GROUP…………………………………………………………………… 155
STEERING CYLINDER GROUP……………………………………………………………. 157
ORBITROL ……………………………………………………………………………………. 159
ORBITROL ……………………………………………………………………………………. 161
STEERING CYLINDER ……………………………………………………………………… 163
STEERING CYLINDER ……………………………………………………………………… 165
BUCKET POSITIONER GROUP……………………………………………………………. 167
KICKOUT GROUP……………………………………………………………………………. 169
• LOADING HYDRAULIC SYSTEM
LOADING HYDRAULIC LINE – FRONT CHASSIS………………………………………… 171
LOADING HYDRAULIC LINE – REAR CHASSIS <F ……………………………………… 175
LOADING HYDRAULIC LINE – REAR CHASSIS <F ……………………………………… 177
LOADING HYDRAULIC LINE – STEERING CYLIND……………………………………… 179
PILOT HYDRAULIC LINE – REAR CHASSIS ……………………………………………… 181
PILOT HYDRAULIC LINE – CONTROL BOX………………………………………………. 183
OIL PUMP …………………………………………………………………………………….. 185
CONTROL VALVE ……………………………………………………………………………. 187
PILOT VALVE …………………………………………………………………………………. 189
LIFT CYLINDER ……………………………………………………………………………… 191
TILT CYLINDER………………………………………………………………………………. 193
TILT CYLINDER………………………………………………………………………………. 195
• BUCKET, ACCESSORIES, ETC
BUCKET <FOR GENERAL PURPOSE>…………………………………………………… 197
MARKING GROUP…………………………………………………………………………… 199
CAP MOUNT………………………………………………………………………………….. 203
LOCK GROUP………………………………………………………………………………… 205
REPAIR & MAINTENANCE PARTS ………………………………………………………… 207
• CAB
CAB MOUNT………………………………………………………………………………….. 209
ROPS CAB ……………………………………………………………………………………. 211
DOOR GROUP……………………………………………………………………………….. 215
FRONT WIPER & WINDOW WASHER GROUP ………………………………………….. 219
ELECTRICAL PARTS GROUP ……………………………………………………………… 221
ELECTRICAL WIRING – CAB……………………………………………………………….. 225
MIRROR GROUP & STOPPER MOUNT…………………………………………………… 227
REAR WIPER & WINDOW WASHER GROUP……………………………………………. 229
COVER GROUP – CAB………………………………………………………………………. 231
AIR DUCT GROUP…………………………………………………………………………… 233
AIR DUCT GROUP – FLOOR BOARD……………………………………………………… 235
AIR CONDITIONER MOUNT ……………………………………………………………….. 241
AIR CONDITIONER LINE – FLOOR BOARD………………………………………………. 243
CONDENSER & COVER MOUNT………………………………………………………….. 247
COMPRESSOR MOUNT ……………………………………………………………………. 249
ELECTRICAL PARTS GROUP <FOR AIR CONDITIO……………………………………. 251
• 50ZV
• OPTION
REAR GRILLA GROUP <OPENING AND CLOSED TY………………………………….. 253
LIFT ARM <HIGH LIFT ARM SPEC.> – SEMI – …………………………………………… 255
TILT CYLINDER <HIGH LIFT ARM SPEC.> – SE…………………………………………. 257
TILT CYLINDER <HIGH LIFT ARM SPEC.> – SE…………………………………………. 259
HYDRAULIC LINE <HIGH LIFT ARM SPEC.> – ………………………………………….. 261
CABLE MOUNT<HIGH LIFT ARM SPEC.> – SEMI……………………………………….. 263
HYDRAULIC LINE – OIL COOLER<FOR PLATE………………………………………….. 265
WIND SHIELD GROUP <FOR PLATE FIN TYPE…………………………………………. 267
PRECLEANER MOUNT……………………………………………………………………… 269
PRECLEANER MOUNT <MAINTENANCE-FREE> ………………………………………. 271
FRONT CHASSIS HYDRAULIC LINE <3WAY PIPIN …………………………………….. 273
PILOT HYDRAULIC LINE <3-WAY PIPING>………………………………………………. 277
CONTROL GROUP ………………………………………………………………………….. 279
CONTROL VALVE ……………………………………………………………………………. 281
PILOT VALVE …………………………………………………………………………………. 283
SLOW RETURN CHECK VALVE……………………………………………………………. 285
VALVE CONTROL GROUP………………………………………………………………….. 287
CONTROL BOX COVER MOUNT ………………………………………………………….. 289
PILOT HYDRAULIC LINE……………………………………………………………………. 291
PILOT VALVE …………………………………………………………………………………. 293
PILOT HYDRAULIC LINE <3-WAY PIPING>………………………………………………. 297
HYDRAULIC LINE <FOR ATTACHMENT> ………………………………………………… 299
CONTROL VALVE ……………………………………………………………………………. 303
PILOT VALVE <3-WAY PIPING> ……………………………………………………………. 305
CABLE MOUNT <FOR USA RIDE CONTROL>…………………………………………… 307
SWITCH MOUNT…………………………………………………………………………….. 309
ELECTRICAL PARTS MOUNT ……………………………………………………………… 311
RIDE CONTROL – HYDRAULIC LINE ……………………………………………………… 313
RIDE CONTROL – ACCUMULATOR ……………………………………………………….. 315
RIDE CONTROL – ACCUMULATOR ……………………………………………………….. 317
4 WAY FLASHER …………………………………………………………………………….. 319
FRONT LAMP MOUNT………………………………………………………………………. 321
• PARTS NO. INDEX…………………………………………………………………………….. 324

Description:

Kawasaki Wheel Loader 50ZV Circuit Diagram + Parts Catalog Manual

• To ensure good machine performance, reduce failures or problems, and prolong the service life of each component, it is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
• To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual. Disassembly & Reassembly Service Standard For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
• The purpose of this manual is to provide information on the product and the correct maintenance and repair methods.
• Please read this manual to ensure correct troubleshooting and good repair service.
• This manual will be periodically reviewed and revised for more satisfactory content.
• If you have any opinion or requests, please inform us.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]