Kawasaki Wheel Loader 60Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual – PDF DOWNLOAD

Description

Kawasaki Wheel Loader 60Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

File Details:

Kawasaki Wheel Loader 60Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

Language : English
Pages : 500+
Size : 103 MB
Downloadable : Yes
Format : PDF

KAWASAKI WHEEL LOADER 60Z7 SERVICE MANUAL + PARTS MANUAL + WIRING DIAGRAMS + TROUBLESHOOTING MANUAL – PDF DOWNLOAD:

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Table of Contents:

Kawasaki Wheel Loader 60Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

INTRODUCTION...........................................................................  5
SYMBOL AND ABBREVIATION................................................................  7
SECTION 1 GENERAL......................................................................  9
	Group 1 Precautions for Disassembling and Assembling............................... 11
		Precautions for Disassembling and Assembling................................... 11
	Group 2 Tightening................................................................. 17
		Tightening Bolts and Nuts...................................................... 17
		Piping Joint................................................................... 20
	Group 3 Painting................................................................... 25
		Painting....................................................................... 25
	Group 4 Bleeding Air............................................................... 33
		Bleeding Air from Hydraulic Oil Tank........................................... 33
		Bleeding Air from Hydraulic System............................................. 34
		Bleeding Air from Fuel System.................................................. 35
		Bleeding Air from Radiator..................................................... 36
		Bleeding Air from Brake Circuit................................................ 37
	Group 5 Releasing Pressure......................................................... 39
		Front Attachment Hydraulic Circuit Pressure Release Procedure.................. 39
		Ride Control Accumulator Pressure Release Procedure............................ 41
	Group 6 Preparation................................................................ 43
		Preparation before Inspection and Maintenance.................................. 43
SECTION 2 MAINTENANCE STANDARD......................................................... 49
	Group 1 Body....................................................................... 51
		Center Hinge................................................................... 51
	Group 2 Travel System.............................................................. 53
		Axle........................................................................... 53
		Transmission................................................................... 57
	Group 3 Front Attachment........................................................... 65
		Pin and Bushing................................................................ 65
		Standard Dimensions for Lift Arm and Bucket.................................... 67
		Cylinder....................................................................... 69
SECTION 3 BODY......................................................................... 71
	Group 1 Cab........................................................................ 73
		Removal and Installation of Cab................................................ 73
	Group 2 Counterweight..............................................................101
		Removal and Installation of Counterweight......................................101
		Removal and Installation of Battery Box(Without Battery Disconnect Switch).....105
		Removal and Installation of Battery Box(Attached Battery Disconnect Switch)....113
		Removal and Installation of Battery Disconnect Switch..........................117
	Group 3 Center Hinge...............................................................121
		Removal and Installation of Center Hinge.......................................121
	Group 4 Engine.....................................................................141
		Removal and Installation of Engine.............................................141
		Removal And Installation of Exterior Parts.....................................179
	Group 5 Radiator Assembly..........................................................189
		Replacement of Radiator, Oil Cooler, and Intercooler...........................189
	Group 6 Hydraulic Oil Tank.........................................................217
		Removal and Installation of Hydraulic Oil Tank.................................217
	Group 7 Pump Device................................................................231
		Removal and Installation of Pump Device........................................231
		Disassembly of HST Pump........................................................243
		Assembly of HST Pump...........................................................246
		Disassembly of 2-Gear Pump Unit................................................249
		Assembly of 2-Gear Pump Unit...................................................253
	Group 8 Control Valve..............................................................257
		Removal and Installation of Control Valve(Manual Type).........................257
		Disassembly of Control Valve (Manual Type).....................................261
		Assembly of Control Valve (Manual Type)........................................263
		Disassembly of Bucket Spool Assembly (Manual Type).............................265
		Assembly of Bucket Spool Assembly (Manual Type)................................267
		Disassembly of Lift Arm Spool Assembly(Manual Type)............................269
		Assembly of Lift Arm Spool Assembly (Manual Type)..............................271
	Group 9 Priority Valve.............................................................275
		Removal and Installation of Priority Valve.....................................275
		Structure of Priority Valve....................................................279
	Group 10 Ride Control Device.......................................................281
		Removal and Installation of Ride Control Valve.................................281
		Disassembly of Ride Control Valve..............................................285
		Assembly of Ride Control Valve.................................................288
		Removal and Installation of Ride Control Accumulator...........................293
SECTION 4 TRAVEL SYSTEM................................................................297
	Group 1 Tire.......................................................................299
		Removal and Installation of Front Tire.........................................299
		Removal and Installation of Rear Tire..........................................303
	Group 2 HST Motor..................................................................307
		Removal and Installation of HST Motor..........................................307
		Disassembly of HST Motor.......................................................315
		Assembly of HST Motor..........................................................317
	Group 3 Transmission...............................................................321
		Removal and Installation of Transmission.......................................321
		Disassembly of Transmission....................................................329
		Assembly of Transmission.......................................................336
		Disassembly of Clutch Assembly.................................................345
		Assembly of Clutch Assembly....................................................348
		Structure of Control Valve.....................................................351
	Group 4 Axle.......................................................................353
		Removal and Installation of Front Axle.........................................353
		Removal and Installation of Rear Axle..........................................357
		Disassembly of Axle............................................................365
		Assembly of Axle...............................................................380
	Group 5 Propeller Shaft............................................................401
		Removal and Installation of Propeller Shaft....................................401
	Group 6 Brake Valve................................................................409
		Removal and Installation of Brake Valve........................................409
		Disassembly of Brake Valve.....................................................417
		Assembly of Brake Valve........................................................420
		Removal and Installation of Inching Valve......................................423
		Structure of Inching Valve.....................................................431
	Group 7 Steering Device............................................................433
		Removal and Installation of Steering Valve.....................................433
		Disassembly of Steering Valve..................................................443
		Assembly of Steering Valve.....................................................446
		Removal and Installation of Steering Cylinder..................................451
		Disassembly of Steering Cylinder...............................................459
		Assembly of Steering Cylinder..................................................463
SECTION 5 FRONT ATTACHMENT.............................................................467
	Group 1 Front Attachment...........................................................469
		Removal and Installation of Front Attachment...................................469
		Removal and Installation of Bell Crank.........................................481
		Removal and Installation of Bucket.............................................491
	Group 2 Cylinder...................................................................497
		Removal and Installation of Lift Arm Cylinder..................................497
		Removal and Installation of Bucket Cylinder....................................505
		Disassembly of Lift Arm Cylinder and Bucket Cylinder...........................521
		Assembly of Lift Arm Cylinder and Bucket Cylinder..............................526
INDEX..................................................................................531

Description:

Kawasaki Wheel Loader 60Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

The service manual covers the following files:
60Z7(US-Trbl)-Cover.pdf
60Z7_PNCEA0-E1-3.pdf
60Z7+DR+US,OCE.pdf
60Z7+F&S(OCE)(93206-00370).pdf
60Z7+F&S(OCE)+diagram.pdf
60Z7+F&S(US)(93206-00300).pdf
60Z7+F&S(US)(93206-00300)TD.pdf
60Z7+Trbl(OCE)(93206-00380).pdf
60Z7+Trbl(US)(93206-00310).pdf
60Z7+US.pdf
60z7+USA+??+93306-00310.pdf
93305-00310_50_60Z7.pdf
93306-00292.pdf
93306-00320A.pdf
93306-00330.pdf
OM60Z7+USA-Cover.pdf
??50+60Z7EG 93305-00310 (1).pdf
??50+60Z7EG 93305-00310.pdf
??60Z7(USA)93306-00310.pdf
??60Z7??(JPN+USA)+93306-00292.pdf
60Z7(93306-00320)OCE-cover.pdf
60Z7(93306-00330)OCE-cover.pdf
60Z7(OCE-F&S)-Cover.pdf
60Z7(OCE-Trbl)-Cover.pdf
60Z7(US)D&R(93206-00320).pdf
60Z7(US-F&S)-Cover (1).pdf
60Z7(US-F&S)-Cover.pdf

• Our shop manuals consist of the Technical Manual, the Workshop Manual and the Engine Manual.
   Information included in the Technical Manual: Technical information needed for machine pre-delivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures. Each page has a number, located on the center lower part of the page, and each number contains the following information: Example:  Technical Manual: T 1-3-5 T Technical Manual 1 Section Number 3 Group Number 5 Consecutive Page Number for Each Group
•  Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assembly / disassembly procedures.  Information included in the Engine Manual: Technical information needed for machine pre-delivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assembly / disassembly procedures

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]