Kawasaki Wheel Loader 62Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual – PDF DOWNLOAD

Description

Kawasaki Wheel Loader 62Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

File Details:

Kawasaki Wheel Loader 62Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

Language : English
Pages : 500+
Size : 209 MB
Downloadable : Yes
Format : PDF

KAWASAKI WHEEL LOADER 62Z7 SERVICE MANUAL + PARTS MANUAL + WIRING DIAGRAMS + TROUBLESHOOTING MANUAL – PDF DOWNLOAD:

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Table of Contents:

Kawasaki Wheel Loader 62Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

INTRODUCTION..............................................................................  5
SECTION 1 GENERAL.........................................................................  7
	Group 1 Precautions for Disassembling and Assembling..................................  9
		Precautions for Disassembling and Assembling......................................  9
	Group 2 Tightening.................................................................... 15
		Tightening Bolts and Nuts......................................................... 15
		Piping Joint...................................................................... 18
	Group 3 Painting...................................................................... 25
		Painting.......................................................................... 25
	Group 4 Bleeding Air.................................................................. 33
		Bleeding Air from Hydraulic Oil Tank.............................................. 33
		Bleeding Air from Hydraulic System................................................ 34
		Bleeding Air from Fuel System..................................................... 36
		Bleeding Air from Radiator........................................................ 38
		Bleeding Air from Brake (Axle).................................................... 39
	Group 5 Releasing Pressure............................................................ 41
		Front Attachment Hydraulic Circuit Pressure Release Procedure..................... 41
		Ride Control Accumulator Pressure Release Procedure............................... 42
	Group 6 Preparation................................................................... 43
		Preparation before Inspection and Maintenance..................................... 43
SECTION 2 MAINTENANCE STANDARD............................................................ 47
	Group 1 Body.......................................................................... 49
		Center Hinge...................................................................... 49
	Group 2 Travel System................................................................. 51
		Axle.............................................................................. 51
	Group 3 Front Attachment.............................................................. 55
		Pin and Bushing................................................................... 55
		Standard Dimensions for Lift Arm and Bucket....................................... 57
		Cylinder.......................................................................... 59
SECTION 3 BODY............................................................................ 61
	Group 1 Cab........................................................................... 63
		Removal and Installation of Cab................................................... 63
	Group 2 Counterweight................................................................. 85
		Removal and Installation of Counterweight......................................... 85
		Removal and Installation of Battery Box (Without Battery Disconnect Switch)....... 91
		Removal and Installation of Battery Box (Attached Battery Disconnect Switch)...... 95
		Removal and Installation of BatteryDisconnect Switch.............................. 97
	Group 3 Center Hinge..................................................................101
		Removal and Installation of Center Hinge..........................................101
	Group 4 Engine........................................................................121
		Removal and Installation of Engine................................................121
		Removal And Installation of Exterior Parts........................................151
		Removal and Installation of Air Cleaner...........................................165
	Group 5 Radiator Assembly.............................................................169
		Replacement of Radiator, Oil Cooler, and Intercooler..............................169
	Group 6 Hydraulic Oil Tank............................................................189
		Removal and Installation of Hydraulic Oil Tank....................................189
	Group 7 Fuel Tank.....................................................................201
		Removal and Installation of Fuel Tank.............................................201
	Group 8 Pump Device...................................................................207
		Removal and Installation of Pump Device...........................................207
		Disassembly of HST Pump...........................................................223
		Assembly of HST Pump..............................................................227
		Disassembly of 4-Gear Pump Unit...................................................231
		Assembly of 4-Gear Pump Unit......................................................238
	Group 9 Control Valve.................................................................247
		Removal and Installation of Control Valve.........................................247
		Disassembly of Control Valve......................................................255
		Assembly of Control Valve.........................................................260
	Group 10 Pilot Valve..................................................................267
		Removal and Installation of Pilot Valve...........................................267
		Removal and Installation of Pilot Valve (Two Lever Type ).........................273
		Disassembly of Pilot Valve........................................................279
		Assembly of Pilot Valve...........................................................282
		Disassembly of Pilot Valve (Two Lever Type).......................................287
		Assembly of Pilot Valve (Two Lever Type)..........................................293
	Group 11 Brake Charge Valve...........................................................301
		Removal and Installation of Brake Charge Valve....................................301
		Structure of Brake Charge Valve...................................................315
		Removal and Installation of Brake Accumulator.....................................317
	Group 12 Manifold Valve...............................................................321
		Removal and Installation of Manifold Valve........................................321
		Disassembly of Manifold Valve.....................................................335
		Assembly of Manifold Valve........................................................337
	Group 13 Solenoid Valve...............................................................341
		Removal and Installation of Exhaust Filter Regeneration Control Solenoid Valve....341
		Structure of Exhaust Filter Regeneration Control Solenoid Valve...................345
	Group 14 Priority Valve...............................................................347
		Removal and Installation of Priority Valve (without Seconday Steering)............347
		Removal and Installation of Priority Valve (with Seconday Steering)...............353
		Structure of Priority Valve.......................................................359
	Group 15 Cooling Fan System...........................................................361
		Removal and Installation of Fan Valve.............................................361
		Structure of Fan Valve............................................................365
		Removal and Installation of Fan Motor.............................................367
		Structure of Fan Motor............................................................371
	Group 16 Ride Control Device..........................................................373
		Removal and Installation of Ride Control Valve (Option)...........................373
		Disassembly of Ride Control Valve (Option)........................................379
		Assembly of Ride Control Valve (Option)...........................................382
		Removal and Installation of Ride Control Accumulator (Option).....................387
	Group 17 Exhaust Filter...............................................................391
		Removal and Installation of Exhaust Filter........................................391
		Disassembly of Exhaust Filter.....................................................399
		Assembly of Muffler Filter........................................................401
SECTION 4 TRAVEL SYSTEM...................................................................403
	Group 1 Tire..........................................................................405
		Removal and Installation of Front Tire............................................405
		Removal and Installation of Rear Tire.............................................409
	Group 2 HST Motor.....................................................................415
		Removal and Installation of HST Motor.............................................415
		Disassembly of HST Motors 1, 2....................................................425
		Assembly of HST Motors 1, 2.......................................................427
	Group 3 Transmission..................................................................431
		Removal and Installation of Transmission..........................................431
		Disassembly of Transmission.......................................................443
		Assembly of Transmission..........................................................452
		Disassembly of Clutch Assembly....................................................463
		Assembly of Clutch Assembly.......................................................465
		Disassembly of Clutch Pressure Control Solenoid Valve.............................467
		Assembly of Clutch Pressure Control Solenoid Valve................................469
	Group 4 Axle..........................................................................471
		Removal and Installation of Front Axle............................................471
		Removal and Installation of Rear Axle.............................................475
		Disassembly of Axle...............................................................483
		Assembly of Axle..................................................................499
	Group 5 Propeller Shaft...............................................................525
		Removal and Installation of Propeller Shaft.......................................525
	Group 6 Brake Valve...................................................................533
		Removal and Installation of Brake Valve...........................................533
		Disassembly of Brake Valve........................................................543
		Assembly of Brake Valve...........................................................545
	Group 7 Steering Device...............................................................549
		Removal and Installation of Steering Valve........................................549
		Disassembly of Steering Valve.....................................................555
		Assembly of Steering Valve........................................................558
		Removal and Installation of Steering Cylinder.....................................563
		Disassembly of Steering Cylinder..................................................571
		Assembly of Steering Cylinder.....................................................575
		Removal and Installation of Steering Accumulator..................................581
	Group 8 Secondary Steering Device.....................................................583
		Removal and Installation of Secondary Steering Pump...............................583
SECTION 5 FRONT ATTACHMENT................................................................591
	Group 1 Front Attachment..............................................................593
		Removal and Installation of Front Attachment......................................593
		Removal and Installation of Bell Crank............................................607
		Removal and Installation of Bucket................................................617
	Group 2 Cylinder......................................................................623
		Removal and Installation of Lift Arm Cylinder.....................................623
		Removal and Installation of Bucket Cylinder.......................................631
		Disassembly of Lift Arm Cylinder..................................................645
		Assembly of Lift Arm Cylinder.....................................................649
		Disassembly of Bucket Cylinder....................................................653
		Assembly of Bucket Cylinder.......................................................657
INDEX.....................................................................................661

Description:

Kawasaki Wheel Loader 62Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual

The service manual covers the following files:
4HK1(62_67Z7+US)DR-A4(search).pdf
4HK1(62_67Z7+US)FS-A4(search) (1).pdf
4HK1(62_67Z7+US)FS-A4(search).pdf
60Z7(93306-00320)OCE-cover.pdf
60Z7(93306-00330)OCE-cover.pdf
60Z7(OCE-F&S)-Cover.pdf
60Z7(OCE-Trbl)-Cover.pdf
60Z7(US)D&R(93206-00320).pdf
60Z7(US-F&S)-Cover (1).pdf
60Z7(US-F&S)-Cover.pdf
60Z7(US-Trbl)-Cover.pdf
60Z7_PNCEA0-E1-3.pdf
60Z7+DR+US,OCE.pdf
60Z7+F&S(OCE)(93206-00370).pdf
60Z7+F&S(OCE)+diagram.pdf
60Z7+F&S(US)(93206-00300).pdf
60Z7+F&S(US)(93206-00300)TD.pdf
60Z7+Trbl(OCE)(93206-00380).pdf
60Z7+Trbl(US)(93206-00310).pdf
60Z7+US.pdf
60z7+USA+??+93306-00310.pdf
62,67Z7,TM(US-F&S)-Cover.pdf
62,67Z7,TM+Attachment.pdf
62Z7(US-D&R)-Cover.pdf
62Z7+D&R(US,OCE)(93207-01071).pdf
62Z7+DR(US)(93207-01070).pdf
6267Z67TM+OMM(US).pdf
93207-01031+62,67Z7,67TM7(US-Trb).pdf
93305-00310_50_60Z7.pdf
93306-00292.pdf
93306-00320A.pdf
93306-00330.pdf
93307-00491_JPN(??).pdf
93307-00511_JPN_EU_USA_OCEAN(??).pdf
OM60Z7+USA-Cover.pdf
OM6267Z67TM7+USA-Cover.pdf
??50+60Z7EG 93305-00310 (1).pdf
??50+60Z7EG 93305-00310.pdf
??60Z7(USA)93306-00310.pdf
??60Z7??(JPN+USA)+93306-00292.pdf
??62Z7??(USA)93307-00511.pdf
4HK1(62,67Z7+US)DR-Cover.pdf
4HK1(62,67Z7+US)FS-Cover (1).pdf
4HK1(62,67Z7+US)FS-Cover.pdf

• Our shop manuals consist of the Technical Manual, the Workshop Manual and the Engine Manual.
   Information included in the Technical Manual: Technical information needed for machine pre-delivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures. Each page has a number, located on the center lower part of the page, and each number contains the following information: Example:  Technical Manual: T 1-3-5 T Technical Manual 1 Section Number 3 Group Number 5 Consecutive Page Number for Each Group
•  Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assembly / disassembly procedures.  Information included in the Engine Manual: Technical information needed for machine pre-delivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assembly / disassembly procedures

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]