Kawasaki WHEEL LOADER 70ZV-2 OPERATION & MAINTENANCE MANUAL 93108-00574 PDF

Description

Kawasaki WHEEL LOADER 70ZV-2 OPERATION & MAINTENANCE MANUAL 93108-00574 – PDF DOWNLOAD

FILE DETAILS:

Kawasaki WHEEL LOADER 70ZV-2 OPERATION & MAINTENANCE MANUAL 93108-00574 – PDF DOWNLOAD

Language :English
Pages :230
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPRION:

Kawasaki WHEEL LOADER 70ZV-2 OPERATION & MAINTENANCE MANUAL 93108-00574 – PDF DOWNLOAD

Powered by CUMMINS QSB6.7 Engine
Serial No. 70C5-9201 and up

FOREWORD

• Congratulations on your purchase of the Kawasaki Wheel Loader 70ZV-2. This manual contains safety, operation, transportation, maintenance and troubleshooting information. Read and understand the information in this manual carefully before operating or performing any maintenance of the machine. Failure to do so could result in personal injury or equipment failure.
• The safety of yourself and others depends upon your care and judgement in the operation and maintenance of this machine. Keep the manual with this machine at all times. Kawasaki pursues a policy of continuing improvement in design and performance of this machine. The right is therefore reserved to vary specifications without prior notice or obligation. This machine gives you, our customer, the maximum in performance and durability, state of the art technology and safety. Should you hcustomerave any question regarding this machine or manual, please contact the Kawasaki dealer in your area during regular business hours.
• A satisfied  is our goal. This manual is compiled for persons who understand English. If an operator or maintenance person does not understand English, please translate what said in this manual into his mother language. Read and understand this manual before operating and save this manual on the machine. If lost, damaged or unreadable, replace the manual immediately

TABLE OF CONTENTS:

Kawasaki WHEEL LOADER 70ZV-2 OPERATION & MAINTENANCE MANUAL 93108-00574 – PDF DOWNLOAD

Powered by CUMMINS QSB6.7 Engine
Serial No. 70C5-9201 and up

FOREWORD 2
SAFETY NOTICE 3
CONTENTS 4
1SAFETY 6
SAFETY 7
Safe Operation 7
Operator Safety 7
Mounting and Dismounting Safety 8
Before Starting Safety 9
Operational Safety 12
Parking Safety 16
Safe Maintenance 17
Safety Preparations Before Maintenance 17
Explosion / Fire / Burn Prevention 20
Other Maintenance Safety Concerns 21
Safety Signs 23
Safety Devices 33
Loading Control Lever Lock 33
Control Lever Lock for Quick Coupler Lock Pin [3rd spool valve specification (option)] 33
Articulation Stopper 34
Neutral Start System 35
Emergency Brake 35
Secondary Steering 36
ROPS (Roll Over Protective Structure) Cab 36
2OPERATION 38
COMPONENT NAME/LOCATION 39
OPERATOR’S AREA 40
Pedals and Levers 40
1 Transmission Shift Lever 40
2 Horn Button 40
3 High-Low Beam Lever / Turn Signal Lever 41
4 Boom Control Lever 41
5 Bucket Control Lever 42
6 Auxiliary Attachment Control Lever (option) 43
7 Wrist Rest 43
8 Accelerator Pedal 44
9 Brake Pedals 45
10 Steering Column Telescopic Tilt Handle 46
Switches 47
1 Starter Switch 48
2 Parking Brake Switch 49
3 Light Switch 49
4 Front Working Light Switch 50
5 Rear Working Light Switch 50
6 (FE) Fuel Efficient Mode Switch 51
7 Front Wiper Switch 51
8 Rear Wiper Switch 52
9 Cigarette Lighter 52
10 Downshift Button 53
11 Four-Way Flasher Switch 53
12 MODM 54
13 Declutch ON/OFF and Adjustable Preset Switch 54
14 Kickout Control Switch 55
15 Efficient Loading System Switch (option) 56
16 Selection Switch for Shift Lever or F/R Switch (option) 57
17 F/R Switch (option) 58
18 Reversal Fan Switch (option) 59
19 Ride Control Switch (option) 60
20 Shift Hold Switch (option) 60
21 Quick Coupler Lock Pin Switch (option) 61
Indicators 62
1 Speedometer 63
2 Engine Coolant Temperature Gauge 63
3 Torque Converter Oil Temperature Gauge 64
4 Fuel Gauge 64
5 Parking Brake Indicator Lamp (red) 64
6 Declutch Lamp (green) 64
7 Working Light Indicator Lamp (green) 64
8 Preheat Indicator Lamp (orange) 65
9 Central Warning Lamp (red) 65
10 MCU (Machine Control Unit) Warning Lamp (red) 65
11 Brake Pressure Warning Lamp (red) 65
12 Engine Oil Pressure Warning Lamp (red) 65
13 Engine Coolant Temperature Warning Lamp (red) 66
14 Torque Converter Oil Temperature Warning Lamp (red) 66
15 Air Cleaner Warning Lamp (red) 66
16 Charge Lamp (red) 67
17 Turn Signal Indicator Lamp (Left) (green) 67
18 Turn Signal Indicator Lamp (Right) (green) 67
19 High Beam Indicator Lamp (blue) 67
20 Auto Shift Indicator Lamp 67
21 Neutral Indicator Lamp 67
22 Transmission Status Monitor 68
23 Hour Meter 68
24 Secondary Steering Warning Lamp (red) 68
25 Engine Warning Lamps 69
26 Reversal Fan Pilot Lamp (green)(option) 69
27 F/R Switch Indicator Lamp (green) 69
28 Hydraulic Oil Level Warning Lamp (simultaneous flashing)(red)(11 24) 70
MODM 71
MODM function 71
Monitor Changeover 71
Information Monitor 72
Replacement Monitor 76
Error Log Monitor 78
Input/Output Monitor 79
Parameter Setting Monitor 79
Specification Setting Monitor 79
Seat 80
Seat Adjustment 80
Seat Adjustment 81
Seat Belt 82
Electrical Protection 83
Fuse Boxes 83
Fusible Link 84
Air Conditioner 85
Ventilation Name and Location 85
Switches 85
Operating Method (Normal Use) 87
Operation Method (Other Uses) 88
Other Functions 89
For Efficient Use of the Air Conditioner 90
Action to be taken when the air conditioner is not used 91
Ride Control (option) 92
Operation and Function 92
Manual Box 93
Grease Gun Holder 94
Quick Coupler (option) 95
Attachment Installation to Quick Coupler 95
Hydraulic Pressure Hose & Electrical Wiring Connecting to Attachment 97
OPERATION 99
Check before Operation 99
Walk-Around Inspection 99
Check Engine Oil Level100
Check Hydraulic Oil Level101
Check Engine Coolant Level102
Drain Water and Sediment from Fuel Filter102
Check Wiring Harnesses103
Articulation Stopper103
Check Tire for Damage, Air and Tread Depth104
Check Drive Belt105
Check Crankcase Breather Tube106
Check Air Intake System106
Check Cooling Fan107
Check Horn Operation107
ROPS (Roll Over Protective Structure) Cab107
Adjust and Check Rear View Mirrors107
Check Parking Brake107
Check Monitor Panel Operation108
Check Control Levers108
Check Transmission Shift Lever108
Starting the Engine109
Normal Start109
Cold Start110
Idling Management System111
Warm-up control111
Hibernate Mode111
Fuel Saving Mode at Idle Time112
Check after Starting the Engine113
Check Warning Lamps113
Check Fuel Level114
Check Transmission Oil Level114
Check Service Brake Operation115
Check Parking Brake Operation115
Check Steering Wheel Operation116
Check Back-up Alarm Operation116
Check Exhaust Gas116
General Inspection117
Operating the Machine118
Starting the Machine118
Starting the Machine on a Grade119
Speed and Direction Change119
Running in Deep Mud or Water120
Parking121
Stopping the Engine122
Operating Techniques123
Loading123
Excavating125
Dozing126
Ground Levelling126
Carrying127
Dumping into Truck or Hopper128
Typical Truck Loading Methods129
SPECIAL PROCEDURES131
Adjustments131
Bucket / Attachment Leveler Adjustment131
Roading / Special Applications132
Booster Batteries / Jumper Cables133
Towing135
Wire hooking position and range/ stretching impossible range/tolerance136
Transportation137
Bucket hoisting position138
Long Term Storage139
Before Storage139
Battery removal / reinstallation procedure140
During Storage141
After Storage141
Cautions on Battery Replacement or Battery Cable Removal142
Welding143
Cautions Regarding Welding Repair Service143
3MAINTENANCE146
MAINTENANCE147
Serial Number Location147
Inspection and Maintenance Table150
When Required Inspection and Maintenance153
Replace Bucket Teeth (option)153
Replace Cutting Edge154
Check and/or Replace Seat Belt155
Clean or Replace Air Cleaner Element155
Clean Radiator / Air cooler / Hydraulic oil cooler Fins157
Check or Replace Fuses158
Check Windshield Washer Fluid159
Clean Air Conditioner Condenser160
Replace Coolant160
Replace Air Conditioner Receiver Dryer162
Greasing162
Every 10 Hours or Daily164
Every 50 Hours or 1 Week165
Greasing165
Drain Water and Sediment from Fuel Tank168
Check Battery Electrolyte Level168
Check Tire Air Pressure169
Every 250 Hours or 1 Month171
Greasing171
Check Differential Gear Oil172
Check Planetary Gear Oil173
Check Tightness of Wheel Bolts174
Check and Adjust Air Conditioner Belt174
Clean Air Conditioner Filter Element175
Replace Filter177
Every 500 Hours or 3 Months178
Replace Engine Oil and Oil Filter Cartridge178
Replace Transmission Oil Filter Cartridge180
Replace Fuel Filter Cartridges181
Every 1000 Hours or 6 Months183
Replace Transmission Oil183
Clean or Replace Transmission Breather185
Replace Hydraulic Oil Return Filter185
Adjust Parking Brake Lining186
Check Air Conditioner Refrigerant187
Inspect Automatic Belt Tensioner Pulley188
Every 2000 Hours or 1 Year189
Greasing189
Replace Hydraulic Oil, Clean Filter190
Replace Differential Gear Oil192
Replace Planetary Gear Oil193
Clean Fuel Tank195
Check Vibration Damper195
Check Brake Accumulator196
Check Service Brake Disk Wear196
Check and Adjust Valve Lash Clearance196
Replace Air Conditioner Filter Elements197
Clean Filter for Brake Line198
Replace Filter in the Hydraulic Tank Cap (S/N 9201~9250)198
Replace Filter in the Hydraulic Tank Breather Valve (S/N 9251~)199
Check Ride Control Accumulator (option)199
Recommended Lubricants200
Coolant Specification202
Recommended Mixture of Antifreeze202
TROUBLESHOOTING203
SPECIFICATIONS213
INDEX218
Maintenance Log221
Notes225

S.M 2/2/25