Kawasaki WHEEL LOADER 80Z V Shop MANUAL 93209-00210 – PDF DOWNLOAD

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Kawasaki WHEEL LOADER 80Z V Shop MANUAL 93209-00210 – PDF DOWNLOAD

FILE DETAILS:

Kawasaki WHEEL LOADER 80Z V Shop MANUAL 93209-00210 – PDF DOWNLOAD

Language :English
Pages :79
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Kawasaki WHEEL LOADER 80Z V Shop MANUAL 93209-00210 – PDF DOWNLOAD

BOZV
Troubleshooting
Measurement for Performance
Check
Powered by CUMMINS 6CTAA8.3 ENGINE
SeriaINo.80C4~001~

Foreword

• To effectively diagnose and repair the machine, it is important to follow the guidelines laid out
  in this Shop Manual.

Troubleshooting
Measurement for Performance Check

• For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
• The purpose of this manual is to provide information on the product and the correct
  maintenance and repair methods. Please read this manual to ensure correct troubleshooting and
  good repair service.
• This manual will be periodically reviewed and revised for more satisfactory content. If you have
  any opinion or requests, please inform us.

Safety Precautions

The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
This manual is intended for properly trained and equipped service technicians.
Any work on the machine must be performed by the trained personnel only.
Carefully read this manual to thoroughly understand the operation method before you operate or repair the machine.
Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
Place the machine on level and solid ground, and place chocks against the wheels to prevent movement.
Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant pipe.
Be sure to apply the articulation stopper before starting work.
While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate
cribbing under the unit to prevent unexpected dropping.
Do not start to work in an enclosed area if adequate ventilation is not provided.
To remove a heavy unit (20kgf (40 lbs) or more), be sure to use a crane or other lifting tool.
Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
Contact tire manufacturer’s local dealer for tire servicing and changing.
Always store the tools in good condition, and use them properly.
Keep the work area clean. Clean up spills immediately.
Avoid the use of flammable solvents and cleaners.
When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
Use safe work platforms to reach higher areas of the machine.

TABLE OF CONTENTS:

Kawasaki WHEEL LOADER 80Z V Shop MANUAL 93209-00210 – PDF DOWNLOAD

BOZV
Troubleshooting
Measurement for Performance
Check
Powered by CUMMINS 6CTAA8.3 ENGINE
SeriaINo.80C4~001~

Cautions Regarding Troubleshooting 01-3
How to Use Quick Troubleshooting Table 01-4
Safety Precautions 01-5
Quick Troubleshooting Table
Torque Converter and Transmission Group
1 Machine does not move in any shift lever position 01-6
2 Machine does not move at a certain shift lever position 01-7
(or: Machine moves only in a certain shift lever position)
3 Machine moves at the neutral position 01-8
(Example: Machine moves forward at the neutral position)
4 Large shock at starting or changing speeds / direction 01-9
5 Large time lag at starting or changing speed / direction 01-10
6 Low power 01-11
(Defective torque converter or transmission)
7 Torque converter oil is overheating 01-12
8 Machine moves reverse when starting to
climb up on a slope using inching brake 01-13
9 Automatic speed change is not possible 01-14
10 QUAD switch does not work 01-15Hydraulic Group
1 Boom and/or bucket do not move 01-16
2 Boom and/or bucket have low power, or move too slowly 01-17
3 Excessive cylinder drift 01-18
4 Boom and/or bucket are spongy 01-19
(Holding bucket against the ground is not possible)
5 Bucket positioner (kick out) does not work 01-20
6 Steering is not possible or hard to steer 01-21
7 Machine sways, or has a shock during steering 01-22
8 Abnormal noise in hydraulic system 01-23
9 Others 01-24
Brake Group
1 Brake does not work well
(In the worst case, the brake does not work at all) 01-25
2 Brake is dragging when released 01-26
3 Stepping on the brake pedal sounds the buzzer 01-27
4 Accumulator pressure does not rise, or too slow in rising 01-28
5 Parking brake does not work 01-29
(or: Releasing the brake is not possible)
Electrical Group
1 Instrument panel does not indicate properly 01-30
2 Breaker of the transmission controller is turned off 01-31

S.M 5/2/2025