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Kawasaki Wheel Loader 80Z6 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual – PDF DOWNLOAD
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Kawasaki Wheel Loader 80Z6 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
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Description
Kawasaki Wheel Loader 80Z6 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
File Details:
Kawasaki Wheel Loader 80Z6 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
Language : English
Pages : 800+
Size : 212 MB
Downloadable : Yes
Format : PDF
KAWASAKI WHEEL LOADER 80Z6 SERVICE MANUAL + PARTS MANUAL + WIRING DIAGRAMS + TROUBLESHOOTING MANUAL – PDF DOWNLOAD:
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Table of Contents:
Kawasaki Wheel Loader 80Z6 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
Cover............................................................................ 1 MEMORANDUM....................................................................... 2 FOREWORD......................................................................... 3 CONTENTS......................................................................... 17 ENGINE........................................................................... 23 ENGINE....................................................................... 23 ENGINE....................................................................... 25 ENGINE PARTS................................................................. 27 COOLING DEVICE (1)........................................................... 29 COOLING DEVICE (2)........................................................... 31 COOLING DEVICE (3)........................................................... 33 COOLING DEVICE PARTS......................................................... 35 COOLING COVER................................................................ 37 RADIATOR PIPING.............................................................. 39 FAN PUMP..................................................................... 43 FAN PIPING (1)............................................................... 45 FAN PIPING (2)............................................................... 47 FAN PIPING (3)............................................................... 49 FAN PIPING (3)(REVERSE)...................................................... 51 FAN MOTOR.................................................................... 55 FAN MOTOR (REVERSE).......................................................... 56 FUEL TANK.................................................................... 57 FUEL PIPING.................................................................. 61 EXHAUST DEVICE (1)........................................................... 63 EXHAUST DEVICE (2)........................................................... 67 AIR INTAKE DEVICE............................................................ 69 RAIN CAP..................................................................... 73 PRE CREANER.................................................................. 74 PRE CREANER (SY-KLONE)....................................................... 75 POWERTRAIN....................................................................... 76 TRANSMISSION................................................................. 76 TRANSMISSION................................................................. 77 TRANSMISSION PIPING.......................................................... 79 PROPELLER SHAFT.............................................................. 81 FRONT AXLE................................................................... 83 REAR AXLE.................................................................... 85 AXLE PARTS................................................................... 87 OSCILLATION STOPPER (12 DEG.)................................................ 88 OSCILLATION STOPPER (10 DEG.)................................................ 89 TIRE SUPPORT................................................................. 90 BIAS TIRE (COMMON TO L,R)(TRIANGLE).......................................... 91 BIAS TIRE (COMMON TO L, R)................................................... 93 RADIAL TIRE (COMMON TO L, R)................................................. 97 RADIAL TIRE.................................................................. 99 CHASSIS..........................................................................101 FRONT FRAME (WITH LIFTING LUG)...............................................101 REAR FRAME (WITH LIFTING LUG)................................................102 FRAME PARTS (1)..............................................................103 FRAME PARTS (2)..............................................................105 UNDER GUARD (FRONT)..........................................................106 UNDER GUARD （REAR）...........................................................107 COUNTER WEIGHT (1.93t).......................................................108 COUNTER WEIGHT (2.27t).......................................................109 COUNTER WEIGHT SUPPORT.......................................................110 ENGINE COVER.................................................................111 RADIATOR COVER...............................................................113 REAR GRILL...................................................................115 GAS SPRING (REAR GRILL)......................................................117 SIDE PANEL (1)...............................................................119 SIDE PANEL (2)...............................................................121 SIDE PANEL (3)...............................................................123 GAS SPRING...................................................................125 FENDER.......................................................................126 FLOOR BOARD (1)..............................................................127 TOOL BOX.................................................................131 FLOOR BOARD (2)..............................................................133 BATTERY BOX (L)..........................................................135 BATTERY BOX (R)..........................................................136 FLOOR BOARD (3)(WITH AC).....................................................137 FLOOR BOARD (3)(WITHOUT AC)..................................................138 MUD GUARD....................................................................139 FRONT FRAME COVER............................................................141 REAR UNDER MIRROR............................................................142 WITHOUT REAR UNDER MIRROR....................................................143 CAB..............................................................................145 CAB (ROPS)...................................................................145 CAB (1)..................................................................147 CAB (2)..................................................................149 CAB (3)..................................................................151 CAB (4)..................................................................153 CAB (5)..................................................................155 DOOR (R).................................................................157 DOOR (L).................................................................159 CAB..........................................................................161 CAB (1)..................................................................163 CAB (2)..................................................................165 CAB (3)..................................................................167 CAB (4)..................................................................169 CAB (5)..................................................................171 DOOR (R).................................................................157 DOOR (L).................................................................159 CAB GROUP....................................................................173 CAB GROUP (ROPS).............................................................174 COVER (MAT)..................................................................175 FRONT CONSOLE (1)............................................................177 FRONT CONSOLE (2)............................................................179 FLOOR PARTS (REAR CONSOLE)...................................................181 REAR CONSOLE (1).............................................................183 REAR CONSOLE (2).............................................................185 RADIO........................................................................187 WITHOUT RADIO PARTS..........................................................188 CAB MIRROR...................................................................189 FLOOR........................................................................191 FLOOR (ROPS).................................................................193 RIGHT CONSOLE (1)............................................................195 RIGHT CONSOLE (2)............................................................196 WITHOUT RIGHT CONSOLE SLIDERPARTS............................................197 STEERING COLUMN..............................................................199 STEERING WHEEL...............................................................201 SEAT BASE....................................................................202 SUSPENSION SEAT PARTS (KAB)..................................................203 SUSPENSION SEAT (KAB)....................................................205 HEAD REST (KAB)..............................................................207 AIR SUSPENSION SEAT PARTS (WITHHEATER)(GRAMMER)..............................208 AIR SUSPENSION SEAT (WITHHEATER)(GRAMMER)(1/2)...........................209 AIR SUSPENSION SEAT (WITHHEATER)(GRAMMER)(2/2)...........................211 HEAD REST (GRAMMER)..........................................................213 SEAT BELT (GRAMMER)..........................................................214 DUCT (CAB)(1)................................................................215 DUCT (CAB)(2)................................................................216 DUCT (FILTER)................................................................217 AIR CONDITIONER (1)..........................................................219 AIR CONDITIONER UNIT.....................................................223 AIR CONDITIONER (2)..........................................................225 CONDENSER................................................................229 AIR-CONDITIONER PARTS........................................................231 CONTROLLER (AIR CONDITIONER).................................................233 WATER TANK...................................................................234 HEATER MIRROR................................................................235 ANTENNA......................................................................236 CONTROLLER (SATELLITECOMMUNICATIONS).........................................237 ELECTRICAL SYSTEM................................................................239 ELECTRIC PARTS (FRONT).......................................................240 LIFT ARM AUTO LEVELER SYSTEM.................................................241 BUCKET AUTO LEVELER..........................................................243 LIFT ARM KICK OUT SYSTEM.....................................................244 HORN.........................................................................245 HEAD LIGHT...................................................................247 ELECTRIC PARTS (REAR)(1).....................................................249 ELECTRIC PARTS (REAR)(2)(CAB)................................................251 ELECTRIC PARTS (REAR)(2)(CAB)................................................253 ELECTRIC PARTS (REAR)(3).....................................................255 ELECTRIC PARTS (REAR)(4).....................................................259 ELECTRIC PARTS (REAR)(5).....................................................261 ELECTRIC PARTS (REAR)(6).....................................................262 ELECTRIC PARTS (REAR)(7).....................................................263 ELECTRIC PARTS (REAR)(CLIP)..................................................264 LARGE CAPACITY BATTERY.......................................................265 BATTERY......................................................................267 REAR COMBINATION LAMP........................................................269 REAR COMBINATION LAMPBRACKET.................................................271 BATTERY SWITCH...............................................................272 REVERSE BUZZER...............................................................273 REVERSE BUZZER (LOUD TYPE)...................................................274 REVERSE BUZZER SWITCH........................................................275 EMERGENCY STEERING PARTS (1).................................................276 EMERGENCY STEERING PARTS (2).................................................277 ELECTRIC PARTS(FRONT CONSOLE)(1).............................................279 ELECTRIC PARTS (FRONTCONSOLE)(2-1)...........................................281 ELECTRIC PARTS (FRONTCONSOLE)(2-2)...........................................282 ELECTRIC PARTS (REAR CONSOLE)(1-1)...........................................283 ELECTRIC PARTS (REAR CONSOLE)(1-2)...........................................285 ELECTRIC PARTS (REAR CONSOLE)(2).............................................287 ELECTRIC PARTS (STEERING.....................................................288 ELECTRIC PARTS (MONITOR).....................................................289 ELECTRIC PARTS (FLOOR).......................................................291 ELECTRIC PARTS (FAN HARNESS).................................................293 ELECTRIC PARTS (RIGHT CONSOLE)...............................................295 ELECTRIC PARTS (WITH RIDE....................................................297 START SWITCH.................................................................298 CONTROLLER (MC)..............................................................299 CONTROLLER (TRANSMISSION)....................................................300 CONTROLLER (MOBILECOMMUNICATIONS)............................................301 CONTROLLER (SATELLITECOMMUNICATIONS).........................................302 12V POWER UNIT...............................................................303 WORK LIGHT (CAB FRONT)(1)....................................................304 WORK LIGHT (CAB FRONT)(2)....................................................305 WORK LIGHT HARNESS (CAB FRONT)...............................................306 REAR HEAD LAMP (CAB).........................................................307 ELECTRIC PARTS (RADIO)(FLOOR)................................................308 REAR CAMERA..................................................................309 BACK MONITOR.................................................................310 WITHOUT BACK MONITOR.........................................................311 HYDRAULIC SYSTEM.................................................................312 PUMP DEVICE..................................................................312 ADAPTER (PUMP)...............................................................313 TEE (PUMP)...................................................................314 SIDE BRANCH PIPING...........................................................315 CONTROL VALVE................................................................316 WITHOUT RIDE CONTROL PARTS...................................................317 RIDECONTROL PARTS............................................................319 MAIN PIPING (1)..............................................................321 MAIN PIPING (2)..............................................................323 MAIN PIPING (3)..............................................................325 MAIN PIPING (4)..............................................................327 MAIN PIPING (3 SPOOL)........................................................329 MAIN PIPING (3 SPOOL)(HIGH LIFT ARM).........................................331 MAIN PIPING (4 SPOOL)........................................................333 PILOT PIPING (1).............................................................335 PILOT PIPING (2-1)...........................................................337 PILOT PIPING (2-2)...........................................................341 PILOT PIPING (3-1)...........................................................343 PILOT PIPING (3-2)...........................................................345 PILOT PIPING (4).............................................................347 PILOT PIPING (5).............................................................349 PILOT PIPING (6).............................................................351 PILOT PIPING (7).............................................................353 PILOT PIPING (WITH RIDE CONTROL).............................................355 PILOT PIPING (PROTECTOR HOSE)................................................356 PILOT PIPING (PROTECTOR HOSE)................................................357 PILOT PIPING (CLIP)(2 SPOOL).................................................358 PILOT PIPING (3 SPOOL).......................................................359 PILOT PIPING (4 SPOOL).......................................................361 PILOT HOSE COVER.............................................................363 PILOT PIPING PARTS...........................................................364 MONO-LEVER...................................................................365 PILOT PIPING (MONO-LEVER)....................................................367 MONO-LEVER HARNESS (WITHOUTLIFT ARM AUTO LEVELER)............................369 MONO-LEVER HARNESS (WITH LIFTARM AUTO LEVELER)...............................370 MONO LEVER PARTS.............................................................371 ADAPTER (MONO-LEVER).........................................................372 WORK LEVER...................................................................373 PILOT PIPING (WORK LEVER)....................................................375 ADAPTER (WORK LEVER).........................................................377 WORK LEVER HARNESS (WITHOUTLIFT ARM AUTO LEVELER)............................378 WORK LEVER HARNESS (WITH LIFTARM AUTO LEVELER)...............................379 LEVER COVER..................................................................380 RUBBER (WORK LEVER)..........................................................381 LEVER COVER CAP..............................................................382 CAP (WITHOUT FNR-SWITCH).....................................................383 RIGHT CONSOLE POCKET.........................................................384 AUX. LEVER (OUTSIDE).........................................................385 PILOT PIPING (MULTI-FUNCTIONLEVER, AUX LEVER)(OUTSIDE).......................387 AUX. LEVER (INSIDE)..........................................................389 PILOT PIPING (AUXILIARY LEVER)(INSIDE).......................................391 AUXILIARY LEVER COVER PARTS(INSIDE)..........................................393 OIL TANK.....................................................................395 OIL TANK PARTS (1)...........................................................397 OIL TANK PARTS (2)(WITH OUT RIDECONTROL).....................................399 OIL TANK SUPPORT.............................................................401 STEERING PARTS (STEERINGCYLINDER)............................................403 STEERING PIPING (ACCUMULATOR)................................................404 STEERING PARTS (1)...........................................................405 STEERING PARTS (2)...........................................................407 STEERING PIPING..............................................................409 STEERING PIPING (WITHOUTEMERGENCY STEERING)..................................413 STEERING PIPING (WITH EMERGENCYSTEERING)(1)..................................415 STEERING PIPING (WITH EMERGENCYSTEERING)(2)..................................417 FLOOR MAT....................................................................418 BRAKE (1 PEDAL)..............................................................419 BRAKE (2 PEDAL)..............................................................420 BRAKE PIPING (1).............................................................421 BRAKE PIPING (2).............................................................425 BRAKE PIPING (3).............................................................427 BRAKE PIPING (4).............................................................429 PARKING BRAKE................................................................431 LUBRICATE PIPING (1)(LIFT ARMKICK OUT).......................................433 LUBRICATE PIPING (1)(LIFT ARMAUTO LEVELER AND KICK OUT)......................435 LUBRICATE PIPING (2).........................................................437 LOADER ATTACHMENT................................................................438 LIFT ARM CYLINDER............................................................438 BUCKET CYLINDER..............................................................439 CYLINDER GUARD (BUCKET.......................................................440 LIFT ARM.....................................................................441 LIFT ARM (3 SPOOL)...........................................................442 LIFT ARM (4 SPOOL)...........................................................443 HIGH LIFT ARM................................................................444 HIGH LIFT ARM (3 SPOOL)......................................................445 LIFT ARM PARTS (1)...........................................................447 LIFT ARM PARTS (1)(FORK).....................................................449 LIFT ARM PARTS (2)...........................................................451 LIFT ARM PARTS (2)(QUICK.....................................................452 LIFT ARM PARTS (3)...........................................................453 GENERAL PURPOSE BUCKET (WITHBOLT-ON CUTTING EDGE)2.7m3.......................455 GENERAL PURPOSE BUCKET (WITHBOLT-ON CUTTING EDGE)(COUPLERTYPE)2.7m3..........457 GENERAL PURPOSE BUCKET (WITHBOLT-ON CUTTING EDGE)3.2m3.......................459 GENERAL PURPOSE BUCKET (WITHBOLT-ON CUTTINGEDGE)(REINFORCEMENT TYPE)3.2m3....461 GENERAL PURPOSE BUCKET (WITHBOLT-ON CUTTING EDGE)3.4m3.......................463 GENERAL PURPOSE BUCKET (WITHBOLT-ON CUTTINGEDGE)(REINFORCEMENT TYPE)3.4m3....465 GENERAL PURPOSE BUCKET (WITHBOLT-ON CUTTING EDGE)3.6m3.......................467 GENERAL PURPOSE BUCKET (WITHBOLT-ON TOOTH)2.5m3..............................469 GENERAL PURPOSE BUCKET (WITHBOLT-ON TOOTH)3.1m3..............................471 GENERAL PURPOSE BUCKET (WITHBOLT-ON TOOTH)3.3m3..............................473 GENERAL PURPOSE BUCKET (WITHBOLT-ON TOOTH) 3.5m3.............................475 ROCK BUCKET(WITH BOLT-ONTOOTH)2.7m3..........................................477 ROCK BUCKET(WITH BOLT-ONTOOTH)2.8m3..........................................479 GENERAL PURPOSE BUCKET (WITHBOLT-ON TOOTH)(COUPLER...........................481 QUICK COUPLER................................................................483 QUICK COUPLER PIPING (3 SPOOL)...............................................485 QUICK COUPLER PIPING (4 SPOOL)...............................................487 LOG GRAPPLE..................................................................489 TOOL.............................................................................493 TOOLS........................................................................493 NAME PLATE.......................................................................495 NAME PLATE (1)...............................................................495 NNAME PLATE (2)..............................................................499 NAME-PLATE (3)...............................................................501 NAME-PLATE (RUSSIAN).........................................................502 NAME PLATE (FRONT)...........................................................503 NAME-PLATE (FRONT)(PICTOGRAM)................................................505 NAME PLATE (REAR)............................................................507 NAME PLATE (REAR)(PICTOGRAM).................................................511 NAME PLATE (CAB).............................................................515 NAME PLATE (CAB)(PICTOGRAM)..................................................517 NAME-PLATE (LIFTING LUG).....................................................519 NAME-PLATE (BATTERY).........................................................520 NAME PLATE (WORK LEVER, AUX.LEVER)...........................................521 NAME PLATE (MONO-LEVER)......................................................522 NAME-PLATE (BATTERY..........................................................523 NAME PLATE (RIDE CONTROL)....................................................524 NAME PLATE (ANTI-SLIP TAPE)..................................................525 NAME PLATE (FUSE BOX)........................................................526 NAME PLATE (WORK LEVER)......................................................527 ＰＡＲＴＳ ＩＮＤＥＸ......................................................................529
Description:
Kawasaki Wheel Loader 80Z6 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
The service manual covers the following files:
??80Z6+??.pdf
??80Z6.pdf
80Z6+FS+TR-Cover.pdf
80Z6+T+TR-Cover.pdf
80Z6+DR+TR-Cover.pdf
80Z6+T+EX-Cover.pdf
80Z6+DR+EX-Cover.pdf
80Z6+FS+EX-Cover.pdf
PNEH-1-2.pdf
PNDH-EG1-2.pdf
93308-00552(EG).pdf
93309-00520.pdf
93308-00622(70_80Z6_EG)TR.pdf
80Z6_Chassis(93309-00572)TR.pdf
93108-00733_70,80Z6.pdf
80Z6+FS+EX.pdf
80Z6+DR+EX.pdf
80Z6+FS+TR.pdf
80Z6+DR+TR.pdf
Z6_AxleManual.pdf
93309-00530.pdf
80Z6+T+EX.pdf
80Z6+T+TR.pdf
PNEH-E1-2.pdf
80Z6_Compo(93309-00582)TR.pdf
80Z6(F&S)-Attachment.pdf
80Z6+FS+TR-Attachment.pdf
- Our shop manuals consist of the Technical Manual, the Workshop Manual and the Engine Manual.
- Information included in the Technical Manual: Technical information needed for machine pre-delivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
- Each page has a number, located on the center lower part of the page, and each number contains the following information: Example: Technical Manual: T 1-3-5 T Technical Manual 1 Section Number 3 Group Number 5 Consecutive Page Number for Each Group
- Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assembly / disassembly procedures. Information included in the Engine Manual: Technical information needed for machine pre-delivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assembly / disassembly procedures.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
