Kawasaki Wheel Loader 80ZIV-2 SHOP MANUAL 93209-00052 – PDF DOWNLOAD

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Kawasaki Wheel Loader 80ZIV-2 SHOP MANUAL 93209-00052 – PDF DOWNLOAD

FILE DETAILS:

Kawasaki Wheel Loader 80ZIV-2 SHOP MANUAL 93209-00052 – PDF DOWNLOAD

Language :English
Pages :78
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Kawasaki Wheel Loader 80ZIV-2 SHOP MANUAL 93209-00052 – PDF DOWNLOAD

Troubleshooting
Measurement for Performance
Check
Powered by NISSAN NE6T04 Engine
Serial No. 80N2-1001 and up, 80N2-7101 and up
Powered by NISSAN E6T14 Engine’
Serial No. 80N3-1001 and up, 80N3-7001 and up

FOREWORD

• To ensure good machine performance, reduce failures or problems, and prolong the service life of
  each component, it is necessary to operate the machine as is directed in the Operator and
  Maintenance Manual.
• To effectively diagnose and repair the machine, it is important to follow the guidelines laid out
  in this Shop Manual.
• Troubleshooting
  Measurement for Performance Check
• The purpose of this manual is to provide information on the product and the correct maintenance
  and repair meth­ ods. Please read this manual to ensure correct troubleshooting and good repair
  service.
• This manual will be periodically reviewed and revised for more satisfactory content. If
  you have any opinion or requests, please inform us.

Safety Precautions

The most important point in providing repair service is safety. To ensure safety,
observe the general cautions described below.

• eThis manual is intended for properly trained and equipped service technicians.
• eAny work on the machine must be performed by the trained personnel only.
• ecarefully read this manual to thoroughly understand the operation method before you operate or
  repair the machine.
• ese sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
• ePlace the machine on a level and solid ground, and place chocks against the wheels to prevent
  movement.
• eRemove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!”
  tag to the steering wheel.
• ese sure to release the internal pressure before you remove a pipe, such as the hydraulic oil,
  air, or engine coolant pipe.
• ese sure to apply the articulation stopper before starting work.
• eWhile supporting the bottom of the chassis using a jack, be sure to support the chassis using the
  blocks.
• ewhen the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or
  adequate cribbing under the unit to prevent unexpected dropping.
  eoo not start to work in an enclosed area if adequate ventilation is not provided.
  eTo remove a heavy unit (20kg or more), be sure to use a crane or other lifting tool.
• eJust after stopping operation, be careful not to directly touch a hot component. You may get
  burned.
• econtact tire manufacturer’s local dealer for tire servicing and changing. eAlways store the tools
  in good condition, and use them properly. eKeep the work area clean. Clean up spills immediately.
  eAvoid the use of flammable solvents and cleaners.
• ewhen working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow,
  ice, and mud.
• euse safe work platforms to reach higher areas of the machine.

TABLE OF CONTENTS:

Kawasaki Wheel Loader 80ZIV-2 SHOP MANUAL 93209-00052 – PDF DOWNLOAD

Troubleshooting
Measurement for Performance
Check
Powered by NISSAN NE6T04 Engine
Serial No. 80N2-1001 and up, 80N2-7101 and up
Powered by NISSAN E6T14 Engine
Serial No. 80N3-1001 and up, 80N3-7001 and up

Cautions Regarding Troubleshooting 01 – 3
How to Use Quick Troubleshooting Table · 01 – 4
Safety Precautions , 01 – 5
Quick Troubleshooting Table
Torque Converter and Transmission Group
1 Machine does not move in any shift lever position · 01 – 6
2 Machine does not move at a certain shift lever position ·01 – 7
(or: Machine moves only in a certain shift lever position)
3 Machine moves at the neutral position · 01 – 8
(Example: Machine moves forward at the neutral position)
4 Large shock at starting or changing speeds /direction 01 – 9
5 Large time lag at starting or changing speed/ direction · 01 – 10
6 Low power · 01 – 11
(Defective torque converter or transmission)
7 Torque converter oil is overheating 01 – 12
8 Machine moves reverse when starting to
climb up on a slope using inching brake · 01 – 13
9 Automatic speed change is not possible · 01 – 14
10 Power up switch does not work · 01 – 15
Hydraulic Group
1 Boom and/or bucket do not move 01 – 16
2 Boom and/or bucket have low power, or move too slowly 01 – 17
3 Excessive cylinder drift · 01 – 19
4 Boom and/or bucket are spongy · · 01 – 21
(Holding bucket against the ground is not possible)
5 Bucket positioner (kick-out) does notwork · 01 – 22
6 Steering is not possible or hard to steer 01 – 23
7 Machine sways, or a shock during steering · · 01 – 24
8 Abnormal noise in hydraulic system · 01 – 25
9 Others 01 – 26

Brake Group
1 Brake does not work well
(In the worst case, the brake does not work at all) 01 – 27
2 Brake is dragging when released 01 – 28
3 Brake oil level lowers too much 01 – 29
4 Stepping on the brake pedal sounds the buzzer · 01 – 30
5 Air pressure does not rise, or too slow in rising 01 – 31
(Pressure indicated on the pressure gauge is too low)
6 Parking brake does not work · 01 – 32
(or: Releasing the brake is not possible)
Electrical Group
1 Engine hard to start or will not start · 01 – 33
2 Engine will not stop even if the starter switch is turned
to “OFF” (or: Starting the engine is not possible) · 01 – 34
3 Instrument panel does not indicate properly 01 – 35
4 Breaker of the transmission controller is turned off 01 – 36

S.M 9/2/2025