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KCM 115Z7 WHEEL LOADER ISUZU 6WG1 ENGINE Shop Manual – PDF DOWNLOAD
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KCM 115Z7 WHEEL LOADER(Disassembly & Reassembly) ISUZU 6WG1 ENGINE Shop Manual – PDF DOWNLOAD
SN 11J1-5001 and up
PN 93216-00590
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Description
KCM 115Z7 WHEEL LOADER(Disassembly & Reassembly) ISUZU 6WG1 ENGINE Shop Manual – PDF DOWNLOAD
FILE DETAILS:
KCM 115Z7 WHEEL LOADER(Disassembly & Reassembly) ISUZU 6WG1 ENGINE Shop Manual – PDF DOWNLOAD
SN 11J1-5001 and up
PN 93216-00590
Language : English
Pages : 753
Downloadable : Yes
File Type : PDF
Pages : 753
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
KCM 115Z7 WHEEL LOADER(Disassembly & Reassembly) ISUZU 6WG1 ENGINE Shop Manual – PDF DOWNLOAD
SN 11J1-5001 and up
PN 93216-00590
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for Disassembling and AssemblingW1-1
Group 2 TighteningW1-2
Group 3 Painting W1-3
Group 4 Bleeding Air W1-4
Group 5 Pressure Release ProcedureW1-5
Group 6 PreparationW1-6
SECTION 2 MAINTENANCE STANDARD
Group 1 BodyW2-1
Group 2 Front Attachment W2-2
SECTION 3 BODY
Group 1 CabW3-1
Group 2 Counterweight W3-2
Group 3 Center Hinge W3-3
Group 4 Engine W3-4
Group 5 Radiator AssemblyW3-5
Group 6 Hydraulic Oil Tank W3-6
Group 7 Fuel Tank W3-7
Group 8 Pump Device W3-8
Group 9 Control Valve W3-9
Group 10 Pilot Valve W3-10
Group 11 Unloader ValveW3-11
Group 12 Combination ValveW3-12
Group 14 Flow Regulator ValveW3-14
Group 15 Cooling Fan SystemW3-15
Group 16 Exhaust FilterW3-16
Group 17 Ride Control Valve and AccumulatorW3-17
Group 18 Battery W3-18
SECTION 4 TRAVEL SYSTEM
Group 1 Tire W4-1
Group 2 Drive Unit W4-2
Group 3 Axle W4-3
Group 4 Propeller Shaft W4-4
Group 5 Brake Valve W4-5
Group 6 Joystick Steering W4-6
Group 7 Steering Valve W4-7
Group 8 Steering Cylinder W4-8
Group 9 Secondary Steering Device W4-9
Group 10 Reducing Valve W4-10
Group 11 Stop Valve W4-11
Group 12 Main Pressure Block W4-12
Group 13 Priority Hammer Valve and Shuttle Valve W4-13
Group 14 Check Valve W4-14
SECTION 5 FRONT ATTACHMENT
Group 1 Front Attachment W5-1
Group 2 Cylinder W5-2
Group 1 Precautions for Disassembling and AssemblingW1-1
Group 2 TighteningW1-2
Group 3 Painting W1-3
Group 4 Bleeding Air W1-4
Group 5 Pressure Release ProcedureW1-5
Group 6 PreparationW1-6
SECTION 2 MAINTENANCE STANDARD
Group 1 BodyW2-1
Group 2 Front Attachment W2-2
SECTION 3 BODY
Group 1 CabW3-1
Group 2 Counterweight W3-2
Group 3 Center Hinge W3-3
Group 4 Engine W3-4
Group 5 Radiator AssemblyW3-5
Group 6 Hydraulic Oil Tank W3-6
Group 7 Fuel Tank W3-7
Group 8 Pump Device W3-8
Group 9 Control Valve W3-9
Group 10 Pilot Valve W3-10
Group 11 Unloader ValveW3-11
Group 12 Combination ValveW3-12
Group 14 Flow Regulator ValveW3-14
Group 15 Cooling Fan SystemW3-15
Group 16 Exhaust FilterW3-16
Group 17 Ride Control Valve and AccumulatorW3-17
Group 18 Battery W3-18
SECTION 4 TRAVEL SYSTEM
Group 1 Tire W4-1
Group 2 Drive Unit W4-2
Group 3 Axle W4-3
Group 4 Propeller Shaft W4-4
Group 5 Brake Valve W4-5
Group 6 Joystick Steering W4-6
Group 7 Steering Valve W4-7
Group 8 Steering Cylinder W4-8
Group 9 Secondary Steering Device W4-9
Group 10 Reducing Valve W4-10
Group 11 Stop Valve W4-11
Group 12 Main Pressure Block W4-12
Group 13 Priority Hammer Valve and Shuttle Valve W4-13
Group 14 Check Valve W4-14
SECTION 5 FRONT ATTACHMENT
Group 1 Front Attachment W5-1
Group 2 Cylinder W5-2
DESCRIPTION:
KCM 115Z7 WHEEL LOADER(Disassembly & Reassembly) ISUZU 6WG1 ENGINE Shop Manual – PDF DOWNLOAD
SN 11J1-5001 and up
PN 93216-00590
Precautions for Disassembling and Assembling:
Precautions for Disassembling:
- Clean the Machine Thoroughly wash the machine before bringing it into the shop. Bringing a dirty machine into the shop may cause machine components to be contaminated during disassembling / assembling, resulting in damage to machine components, as well as decreased efficiency in service work.
- Inspect the Machine Be sure to thoroughly understand all disassembling / assembling procedures beforehand to help avoid incorrect disassembling of components as well as personal injury. Check and record the items listed below to prevent problems from occurring in the future.
- The machine model, machine serial number, and hour meter reading.
- Reason for disassembly (symptoms, failed parts, and causes).
- Clogging of filters and oil, water or air leaks, if any. Capacities and condition of lubricants.
- Loose or damaged parts.
- Prepare and Clean Tools and Disassembly Area Prepare the necessary tools to be used and the area for disassembling work. Precautions for Disassembling and Assembling
- Precautions for Disassembling
- Cap the open ends in case the hoses and pipes have been disconnected. In addition, attach an identification tag onto the connectors, hoses, and pipes for assembling.
- Before disassembling, clean the exterior of the components and place on a workbench.
- Drain hydraulic oil and gear oil from the hydraulic components and reduction gear.
- Be sure to provide appropriate containers for draining fluids.
- Use matching marks for easier reassembling if necessary.
- Be sure to use the specified special tools when instructed.
Maintenance Standard Terminology “Standard”:
1. Dimension for parts on a new machine.
2. Dimension of new components or assemblies adjusted to specification. Allowable errors will be indicated if necessary
G.B 06/02/25
