KCM 60Z7 Wheel Loader DEUTZ TCD36 Engine Shop Manual – PDF

Description

KCM 60Z7 Wheel Loader(Operational Performance Test Troubleshooting)DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD (Section 4&5)

FILE DETAILS:

KCM 60Z7 Wheel Loader(Operational Performance Test Troubleshooting)DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD (Section 4&5)

Language : English
Pages : 365
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

KCM 60Z7 Wheel Loader(Operational Performance Test Troubleshooting)DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD (Section 4&5)

INTRODUCTION 4
SYMBOL AND ABBREVIATION6
4 OPERATIONAL PERFORMANCE TEST 8
Group 1 Introduction10
Operational Performance Tests 10
Preparation for Performance Tests 11
Group 2 Standard12
Operational Performance Standard Table12
Sensor Activating Range 19
Group 3 Engine Test 20
Engine Speed 20
Lubricant Consumption 22
Group 4 Machine Performance Test24
Travel Speed 24
Service Brake Function Check 27
Service Brake Wear Amount 29
Parking Brake Function Check 30
Bucket Stopper, Lever (Bell Crank) Stopper Clearance 31
Hydraulic Cylinder Cycle Time 33
Cylinder Drift Check 35
Bucket Levelness 36
Control Lever Operating Force 37
Control Lever Stroke 39
Group 5 Component Test 40
Main Pump Delivery Pressure 40
HST Pump Delivery Pressure 41
HST Charging Pump Delivery Pressure (HST Charging Pump Relief Pressure) 42
Brake/Transmission Pump Delivery Pressure 43
Loading Circuit Main Relief Set Pressure 45
HST Pump Relief Pressure 47
Steering Circuit Relief Pressure 49
Overload Relief Valve Set Pressure 51
HST Pump Displacement Angle Control Pressure 53
HST Motor Displacement Angle Control Pressure 55
Transmission Clutch Pressure 57
Primary Pilot Pressure (Hydraulic Operated Type: Option) 59
Secondary Pilot Pressure (Hydraulic Operated Type: Option)61
Accumulator Gas Pressure 63
Ride Control Accumulator (Option) 64
Ride Control Accumulator Gas Pressure Adjustment (Option) 65
5 TROUBLESHOOTING TOC 68
Group 1 Diagnosing Procedure72
Introduction72
Diagnosis Procedure 73
Electric System Inspection76
Precautions for Inspection and Maintenance77
Instructions for Disconnecting Connectors 79
Fuse Inspection 81
Fuse Box A82
Fuse Box B 83
Fusible Link Inspection 84
Battery Voltage Check 85
Alternator Check 86
Continuity Check 87
Voltage and Current Measurement 89
24-Volt Circuit 89
5-Volt Circuit93
Check by False Signal 94
Test Harness 95
Group 2 Monitor 98
Outline 98
Monitor Display 99
Vehicle Information Display 99
Operating Procedures of Service Menu 100
How to display service menu101
List of Service Menu Display 103
Coolant Temperature Gauge and HST Oil Temperature Gauge104
Fuel Gauge 105
Group 3 e-Service106
Outline 106
List of Operation Data 107
Communication System 111
Group 4 Component Layout 112
Main Component (Overview)112
Main Component (Travel System) 113
Electrical System (Overview) 114
Electrical System (Components Related with Relays) 115
Electrical System (Components Related with Engine) 115
Electrical System (Cab) 116
Front Console 117
Right Console118
Rear Console 119
Monitor Panel120
Engine 121
Pump Device 122
Transmission/HST Motor 123
Control Valve124
Priority Valve 125
Ride Control Valve (Option) 126
Secondary Steering Block (Option)127
Secondary Steering Pump (Option) 127
Pilot Shut-Off Solenoid Valve (Hydraulic Operated Type)(Option) 128
Group 5 Troubleshooting A130
Troubleshooting A (Base Machine Diagnosis By Using Fault Codes) Procedure 130
MPDrFault Code Reference Table 132
MC Fault Code List 136
ICF Fault Code List 139
Monitor Controller Fault Code List 140
Air Conditioner Controller Fault Code List 142
Communication Terminal Fault Code List 144
ECM Fault Code List 146
MC Fault Codes 111004, 111910, 111914 162
CAN1 Harness Check 183
MC Fault Code 111103 166
MC Fault Code 111217 167
MC Fault Code 111330 168
MC Fault Code 111331 169
MC Fault Code 111332 170
MC Fault Code 111422 171
MC Fault Codes 111430, 111434172
MC Fault Codes 111450, 111451173
MC Fault Code 111455 174
MC Fault Code 111457 175
MC Fault Code 111622 176
MC Fault Code 111801 177
MC Fault Code 111904 178
MC Fault Code 111908 179
MC Fault Code 111922 180
Monitor Controller Fault Code 115000 181
CAN1 Harness Check 183
Monitor Controller Fault Code 115001 186
Monitor Controller Fault Code 115011 187
Monitor Controller Fault Code 115014 188
Monitor Controller Fault Code 115015 189
Monitor Controller Fault Codes 120500 to 120502 190
Monitor Controller Fault Codes 120506, 120507, 120510, 120512, 120515, 120518 191
Air Conditioner Controller Fault Codes E11 to E22 192
Air Conditioner Controller Fault Codes E43 to E92 193
Group 6 Troubleshooting B194
Troubleshooting B (Machine Diagnosis by Using Troubleshooting Symptom) Procedure 194
Relationship between Machine Trouble Symptoms and Related Parts196
Correlation between Trouble Symptoms and Part Failures 208
Engine System Troubleshooting 209
Front Attachment System Troubleshooting211
Steering System Troubleshooting217
Travel System Troubleshooting 219
Brake System Troubleshooting 222
Other System Troubleshooting 223
Engine System Troubleshooting 228
Front Attachment System Troubleshooting232
Steering System Troubleshooting242
Travel System Troubleshooting244
Brake System Troubleshooting 254
Other System Troubleshooting 258
Transporting Wheel Loader (Urgent Situation) 280
How to Release Parking Brake in Case of Emergency and When Engine Stops 283
Recovery After Parking Brake Release 284
Group 7 Troubleshooting C286
Troubleshooting C (Monitor Diagnosis) Procedure286
Malfunction of Monitor Buzzer 288
Malfunction of Coolant Temperature Gauge 289
Malfunction of Fuel Gauge 290
Malfunction of HST Oil Temperature Gauge 291
Malfunction of Monitor Display 293
Malfunction of Light Bulb Check System 295
Malfunction of Left And Right Turn Signal Light Indicators 296
Malfunction of Hazard Light Indicator 297
Malfunction of High Beam Indicator 298
Malfunction of Work Light Indicator299
Malfunction of Maintenance Light 301
Malfunction of Preheat Indicator 302
Malfunction of HST Oil Temperature Indicator 303
Malfunction of HST Warning Indicator 304
Malfunction of Engine Oil Pressure Indicator 305
Malfunction of Overheat Indicator 306
Malfunction of Engine Warning Indicator307
Malfunction of Service Indicator 308
Malfunction of Parking Brake Indicator 309
Malfunction of Clearance Light Indicator 310
Malfunction of Secondary Steering Indicator (Option) 311
Malfunction of Low Steering Oil Pressure Indicator (Option)312
Malfunction of Alternator Indicator313
Malfunction of Control Lever Lock Indicator (Option) 314
Malfunction of Seat Belt Indicator (Option)315
Group 8 Air Conditioner 316
Outline 316
Functions of Main Parts 321
Troubleshooting 326
Air Conditioner Controller Fault Code List 327
Air Conditioner Controller Fault Codes E11 to E22328
Air Conditioner Controller Fault Codes E43 to E92329
Faulty cooling 331
Faulty heating 341
Others 344
Work after Replacing Components 351
Refill Compressor Oil352
Charge Air Conditioner with Refrigerant 353
Hose and Pipe Tightening Torque 361
INDEX362

DESCRIPTION:

KCM 60Z7 Wheel Loader(Operational Performance Test Troubleshooting)DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD

• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
• Be sure to thoroughly read this manual for correct product information and service procedures.

MANUAL COMPOSITION:

• Our shop manuals consist of the Technical Manual, the Workshop Manual and the Engine Manual.
• Information included in the Technical Manual: Technical information needed for machine pre-delivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assembly / disassembly procedures.
• Information included in the Engine Manual: Technical information needed for machine pre-delivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assembly / disassembly procedures.

G.B 31/01/25