KCM 6WG1 ISUZU DIESEL ENGINE For Wheel Loader 95Z7,115Z7 Shop Manual – PDF
$30.95
KCM 6WG1 ISUZU DIESEL ENGINE(Removal & Installation Disassembly & Reassembly Inspection) For Wheel Loader 95Z7,115Z7 Shop Manual – PDF DOWNLOAD
Description
KCM 6WG1 ISUZU DIESEL ENGINE(Removal & Installation Disassembly & Reassembly Inspection) For Wheel Loader 95Z7,115Z7 Shop Manual – PDF DOWNLOAD
FILE DETAILS:
KCM 6WG1 ISUZU DIESEL ENGINE(Removal & Installation Disassembly & Reassembly Inspection) For Wheel Loader 95Z7,115Z7 Shop Manual – PDF DOWNLOAD
Pages : 597
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
KCM 6WG1 ISUZU DIESEL ENGINE(Removal & Installation Disassembly & Reassembly Inspection)For Wheel Loader 95Z7,115Z7 Shop Manual – PDF DOWNLOAD
1B Mechanical (6WG1) 4
Cylinder head cover 5
removal5
installation 6
Cylinder head assembly 7
removal7
disassembly18
inspection 22
reassembly 28
installation 36
Idle gear56
removal 56
inspection 69
installation 70
Cylinder block 93
removal 93
disassembly 113
inspection 114
reassembly 115
installation117
Crankshaft155
removal 155
disassembly 174
inspection 175
reassembly 179
installation180
Piston 217
removal 217
disassembly 229
inspection 230
reassembly 235
installation239
Camshaft 263
removal 263
disassembly 266
inspection 267
reassembly 269
installation270
Flywheel 276
removal 276
disassembly 277
inspection 278
reassembly 279
installation280
Rocker arm shaft281
removal 281
disassembly 284
inspection 285
reassembly 287
installation288
CMP sensor293
removal 293
inspection 294
installation295
Flywheel housing296
removal 296
installation299
Intake throttle valve 304
removal 304
installation305
CKP sensor306
removal 306
inspection 307
installation308
Timing gear case309
removal 309
installation323
Supplementary Information349
1C Fuel System (6WG1) 366
Fuel supply pump367
removal 367
inspection 370
installation371
Common rail assembly 376
removal 376
installation381
Injector 390
removal 390
installation397
Fuel filter 407
removal 407
disassembly 408
reassembly 409
installation410
Pressure limiter413
removal 413
installation414
Fuel pressure sensor 416
removal 416
inspection 417
installation418
Fuel filter pressure sensor 419
removal 419
installation420
Fuel temperature sensor 421
removal 421
inspection 422
installation423
Supplementary Information425
1D Cooling (6WG1)426
Water pump assembly427
removal 427
disassembly 429
inspection 431
reassembly 432
installation435
Thermostat438
removal 438
inspection 440
installation441
Radiator 443
inspection 443
Overheat switch 444
removal 444
installation445
Engine coolant temperature sensor 446
removal 446
inspection 447
installation448
Coolant449
inspection 449
Generator drive belt 451
removal 451
inspection 452
installation453
Supplementary Information454
1E Lubrication (6WG1) 458
Oil pan459
removal 459
installation460
Oil pump assembly 462
removal 462
disassembly 465
inspection 466
reassembly 468
installation470
Oil level switch474
removal 474
installation475
Oil cooler assembly476
removal 476
disassembly 480
inspection 481
reassembly 482
installation484
Engine oil489
inspection 489
Piston oil jet 490
removal 490
installation492
Oil filter element 495
removal 495
installation496
Oil pressure sensor497
removal 497
installation498
Supplementary Information499
1F Induction (6WG1) 506
Boost temperature sensor 507
removal 507
installation508
Turbocharger assembly 509
removal 509
inspection 511
installation512
Intercooler 515
inspection 515
Air cleaner element516
inspection 516
IMT sensor517
removal 517
installation518
Boost sensor 519
removal 519
inspection 520
installation521
MAF sensor522
removal 522
installation523
1G Exhaust (6WG1)524
DPD assembly 525
disassembly 525
inspection 527
reassembly 528
Exhaust differential pressure sensor 531
removal 531
inspection 532
installation533
Exhaust gas temperature sensor 534
removal 534
inspection 535
installation536
Supplementary Information537
1H Aux Emission Control Devices (6WG1)538
EGR valve 539
removal 539
installation542
EGR cooler547
removal 547
inspection 550
installation551
Supplementary Information556
1J Electrical (6WG1)560
Glow plug 561
removal 561
inspection 564
installation565
Generator 570
removal 570
disassembly 571
inspection 573
reassembly 577
installation579
ECM 580
removal 580
installation581
Starter assembly582
removal 582
disassembly 583
inspection 586
reassembly 590
installation593
Supplementary Information594
DESCRIPTION:
KCM 6WG1 ISUZU DIESEL ENGINE(Removal & Installation Disassembly & Reassembly Inspection)For Wheel Loader 95Z7,115Z7 Shop Manual – PDF DOWNLOAD
- This manual contains special notes, important points, service data and precautions for the removal, installation, disassembly and assembly of major components of the ISUZU DIESEL ENGINE 6WG1; Interim Tier 4 compatible engine installed on the Kawasaki 95Z7 and 115Z7 Wheel Loaders.
- To ensure good machine performance, reduce failures or problems, and prolong the service life of each component, it is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
- The purpose of this manual is to provide necessary information when handling the product components and inspection for the correct maintenance and repair methods. To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.
- Refer to the ISUZU DIESEL ENGINE 6WG1 Shop Manual (93215-00620) for necessary information about the maintenance, service and troubleshooting of this engine.
- This manual was reproduced with permission from ISUZU MOTORS LIMITED.
G.B 06/02/25
