KCM WHEEL LOADER 30ZV-2 40ZV-2A 42ZV-2 SHOP MANUAL 93202-00051 PDF

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KCM WHEEL LOADER 30ZV-2 40ZV-2A 42ZV-2 SHOP MANUAL 93202-00051 – PDF DOWNLOAD

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KCM WHEEL LOADER 30ZV-2 40ZV-2A 42ZV-2 SHOP MANUAL 93202-00051 – PDF DOWNLOAD

Language :English
Pages :319
Downloadable : Yes
File Type : PDF

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DESCRIPRION:

KCM WHEEL LOADER 30ZV-2 40ZV-2A 42ZV-2 SHOP MANUAL 93202-00051 – PDF DOWNLOAD

Technical Manual
-Disassembly & Reassembly

Powered by KUBOTA D1803-M-D1-E3B Engine (30ZV-2)
KUBOTA V2403-M-DI-E3B Engine (40ZV-2A, 42ZV-2)
Serial No. 30ZV-2A 30K1-5001 and up
40ZV-2A 40K1-5001 and up
42ZV-2A 01037-01793, 05001 and up

INTRODUCTION
TO THE READER

• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
• Be sure to thoroughly read this manual for correct product information and service procedures

ADDITIONAL REFERENCES

Please refer to the other materials (operator’s manual, parts catalog, etc.) in addition to this manual

MANUAL COMPOSITION

• This manual consists the Technical Manual and the Workshop Manual.
• Information included in the Technical Manual: technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/disassemble procedures

TABLE OF CONTENTS:

KCM WHEEL LOADER 30ZV-2 40ZV-2A 42ZV-2 SHOP MANUAL 93202-00051 – PDF DOWNLOAD

Technical Manual
-Disassembly & Reassembly

Powered by KUBOTA D1803-M-D1-E3B Engine (30ZV-2)
KUBOTA V2403-M-DI-E3B Engine (40ZV-2A, 42ZV-2)
Serial No. 30ZV-2A 30K1-5001 and up
40ZV-2A 40K1-5001 and up
42ZV-2A 01037-01793, 05001 and up

TECHNICAL MANUAL (Workshop Manual) 2
INTRODUCTION 4
SAFETY 6
RECOGNIZE SAFETY INFORMATION 6
UNDERSTAND SIGNAL WORDS 6
FOLLOW SAFETY INSTRUCTIONS 7
PREPARE FOR EMERGENCIES 8
WEAR PROTECTIVE CLOTHING 8
PROTECT AGAINST NOISE 9
INSPECT MACHINE 9
GENERAL PRECAUTIONS FOR CAB 10
USE HANDHOLDS AND STEPS 10
ADJUST THE OPERATOR’S SEAT 11
ENSURE SAFETY BEFORE RISING FROM OR LEAVING OPERATOR’S SEAT 11
FASTEN YOUR SEAT BELT 12
MOVE AND OPERATE MACHINE SAFELY 12
HANDLE STARTING AIDS SAFELY 13
OPERATE ONLY FROM OPERATOR’S SEAT 13
JUMP-STARTING 14
INVESTIGATE JOB SITE BEFOREHAND 14
EQUIPMENT OF HEAD GUARD, ROPS, FOPS 15
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 15
KEEP RIDERS OFF MACHINE 16
DRIVE SAFELY 16
DRIVE MACHINE SAFELY (WORK SITE) 17
DRIVE SAFELY WITH BUCKET LOADED 17
DRIVE ON SNOW SAFELY 18
TRAVEL ON PUBLIC ROADS SAFELY 18
AVOID INJURY FROM ROLLAWAY ACCIDENTS 19
AVOID ACCIDENTS FROM BACKING UP AND TURNING 20
AVOID POSITIONING BUCKET OVER ANYONE 20
AVOID TIPPING 21
NEVER UNDERCUT A HIGH BANK 21
DIG WITH CAUTION 22
PERFORM TRUCK LOADING SAFELY 22
AVOID POWER LINES 22
PRECAUTIONS FOR OPERATION 23
PRECAUTIONS FOR LIGHTENING 23
OBJECT HANDLING 24
PROTECT AGAINST FLYING DEBRIS 24
PARK MACHINE SAFELY 25
STORE ATTACHMENTS SAFELY 25
TRANSPORT SAFELY 26
HANDLE FLUIDS SAFELY-AVOID FIRES 27
PRACTICE SAFE MAINTENANCE 28
WARN OTHERS OF SERVICE WORK 29
SUPPORT MACHINE PROPERLY 29
STAY CLEAR OF MOVING PARTS 29
SUPPORT MAINTENANCE PROPERLY 30
PREVENT PARTS FROM FLYING 30
PREVENT BURNS 31
REPLACE RUBBER HOSES PERIODICALLY 31
AVOID HIGH-PRESSURE FLUIDS 32
PREVENT FIRES 33
EVACUATING IN CASE OF FIRE 34
BEWARE OF EXHAUST FUMES 34
PRECAUTIONS FOR WELDING AND GRINDING 34
AVOID HEATING NEAR PRESSURIZED FLUID LINES 35
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 35
REMOVE PAINT BEFORE WELDING OR HEATING 35
BEWARE OF ASBESTOS DUST 36
PREVENT BATTERY EXPLOSIONS 36
SERVICE AIR CONDITIONING SYSTEM SAFELY 37
HANDLE CHEMICAL PRODUCTS SAFELY 37
DISPOSE OF WASTE PROPERLY 38
BEFORE RETURNING THE MACHINE TOTHE CUSTOMER 38
GENERAL 40
Precautions for Disassembling and Assembling 42
DISASSEMBLY AND ASSEMBLY 42
Tightening 50
TIGHTENING TORQUE 50
TIGHTENING BOLTS AND NUTS 52
TIGHTENING PIPING JOINT 55
PERIODIC REPLACEMENT OF PARTS 59
Painting 62
BODY 64
Canopy 66
REMOVAL AND INSTALLATION OF CANOPY 66
REMOVAL AND INSTALLATION OF OPERATOR FRAME 70
Cab 84
REMOVAL AND INSTALLATION OF CAB 84
Counterweight 92
REMOVAL AND INSTALLATION OF COUNTERWEIGHT 92
Center Hinge 98
DISASSEMBLY AND ASSEMBLY OF CENTER HINGE 98
Engine Hood106
REMOVAL AND INSTALLATION OF ENGINE HOOD106
HST Pump and Main Pump110
REMOVAL AND INSTALLATION OF HST PUMP110
DISASSEMBLY AND ASSEMBLY OF HST PUMP115
REMOVAL AND INSTALLATION OF MAIN PUMP119
DISASSEMBLY OF MAIN PUMP123
ASSEMBLY OF MAIN PUMP125
HST Motor128
REMOVAL AND INSTALLATION OF HST MOTOR128
DISASSEMBLY AND ASSEMBLY OF HST MOTOR134
Control Valve140
REMOVAL AND INSTALLATION OF CONTROL VALVE140
DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE149
TRAVEL SYSTEM162
Tire164
REMOVAL AND INSTALLATION OF TIRE164
Reduction Gear166
REMOVEAL AND INSTALLATION OF REDUCTION GEAR166
DISASSEMBLY AND ASSEMBLY OF REDUCTION GEAR171
MAINTENANCE STANDARD187
Axle188
REMOVAL AND INSTALLATION OF FRONT AXLE188
REMOVAL AND INSTALLATION OF REAR AXLE194
DISASSEMBLY AND ASSEMBLY OF AXLE203
DISASSEMBLY AND ASSEMBLY OF DIFFERENTIAL ASSEMBLY205
DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE216
Propeller Shaft225
REMOVAL AND INSTALLATION OF PROPELLER SHAFT225
Master Cylinder232
REMOVAL AND INSTALLATION OF MASTER CYLINDER232
DISASSEMBLY AND ASSEMBLY OF MASTER CYLINDER237
BLEEDING AIR FROM BRAKE SYSTEM239
Parking Brake Solenoid242
REMOVAL AND INSTALLATION OF PARKING BRAKE SOLENOID242
Inching Valve246
REMOVAL AND INSTALLATION OF INCHING VALVE246
DISASSEMBLY AND ASSEMBLY OF INCHING VALVE249
Power Steering252
REMOVAL AND INSTALLATION OF ORBITROL252
DISASSEMBLY OF ORBITROL255
ASSEMBLY OF ORBITROL259
Steering Cylinder266
REMOVAL AND INSTALLATION OF STEERING CYLINDER266
DISASSEMBLY OF STEERING CYLINDER271
DISASSEMBLY OF STEERING CYLINDER273
ASSEMBLY OF STEERING CYLINDER275
FRONT ATTACHMENT282
Front Attachment284
REMOVAL AND INSTALLATION OF FRONT ATTACHMENT284
Cylinder298
REMOVAL AND INSTALLATION OF CYLINDER298
DISASSEMBLY OF LIFT CYLINDER303
ASSEMBLY OF LIFT CYLINDER307
DISASSEMBLY OF BUCKET CYLINDER311
ASSEMBLY OF BUCKET CYLINDER315
MAINTENANCE STANDARD319

S.M 1/2/25