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Keeway TX200 Off-Road & Street Motorcycle Service Repair Manual PDF
Original price was: $95.00.$18.95Current price is: $18.95.
Official Keeway TX200 service and repair manual covering both Off-Road (QJ200GY-A) and Street type variants with engine QJ164FML. This complete TX200 workshop manual includes engine overhaul, carburetor, ignition, brakes, suspension, electrical system, clutch, transmission, and failure diagnosis charts — essential for any mechanic or owner performing DIY repair and maintenance on the TX200 197cc motorcycle.
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Description
Keeway TX200 Off-Road & Street Motorcycle Service Repair Manual PDF DOWNLOAD
Description
Keeway TX200 — Complete Service & Repair Manual
This is the official Keeway TX200 service manual published by KEEWAY Motor Corporation Ltd., covering both variants of the TX200 — the Off-Road type (QJ200GY-A) and the Street type. With 132 pages of detailed workshop procedures, this Keeway TX200 workshop manual is the definitive reference for technicians, mechanics, and owners performing maintenance, diagnosis, and full engine rebuilds on this 197cc motorcycle.
📋 File Details
| Detail | Info |
|---|---|
| Manual Name | TX200 Service Manual — KEEWAY Motor Corporation Ltd. |
| Models Covered | Keeway TX200 Off-Road (QJ200GY-A), TX200 Street Type |
| Engine Covered | QJ164FML, 197cc Single Cylinder, Air-Cooled |
| Year | 2013 (Published Feb 2013) |
| PDF Quality | Clean digital PDF — searchable & printable |
| Total Pages | 132 |
📐 TX200 Key Specifications
| Specification | Off-Road Type | Street Type |
|---|---|---|
| Model Code | QJ200GY-A | QJ200GY-A Street |
| Engine | QJ164FML | QJ164FML |
| Displacement | 197cc | 197cc |
| Bore × Stroke | 63.5mm × 62.2mm | 63.5mm × 62.2mm |
| Max Power | 9.5 kW @ 7550 rpm | 9.5 kW @ 7550 rpm |
| Max Torque | 14 N.m @ 6000 rpm | 14 N.m @ 6000 rpm |
| Compression Ratio | 8.3:1 | 8.3:1 |
| Cooling | Air-Forced | Air-Forced |
| Starting | Electric + Kick | Electric + Kick |
| Ignition | CDI | CDI |
| Transmission | Manual, Chain Drive | Manual, Chain Drive |
| Clutch | Multi-disc Wet | Multi-disc Wet |
| Front Tire | 90/90-19 | 100/80-17 |
| Rear Tire | 110/90-17 | 130/80-17 |
| Front Brake | Fluid Disc φ285mm | Fluid Disc φ285mm |
| Rear Brake | Fluid Disc φ220mm | Fluid Disc φ220mm |
| Fuel Capacity | 12L | 12L |
| Oil Capacity | 1.2L | 1.2L |
| Max Speed | 106 km/h | 106 km/h |
| Spark Plug | BR8ES / F10KC | BR8ES / F10KC |
| Spark Plug Gap | 0.5–0.7mm | 0.5–0.7mm |
| Idling Speed | 1400 ± 100 rpm | 1400 ± 100 rpm |
| Battery | 12V-9AH Dry Cell | 12V-9AH Dry Cell |
📚 Full Table of Contents
➤ Preface & Preparing Documents
- General safety precautions (Carbon Monoxide, Petrol, Battery, High-Temperature Burns)
- Maintenance rules and special tool usage
- Specification tables for both TX200 Off-Road and Street variants
➤ Inspection / Adjustment (General)
1. Brake System
- Maintenance Instructions
- Failure Diagnosis
- Front Fluid Brake — disc inspection, bleeding, overhaul
- Rear Fluid Brake — disc inspection, bleeding, overhaul
2. Body Panel
- Panel removal and installation
3. Front Wheel / Front Suspension
- Preparing tools
- Failure Diagnosis
- Front Wheel — removal, inspection, reinstallation
- Steering Handle — adjustment and overhaul
- Front Fork — disassembly, inspection, reassembly
4. Rear Wheel / Rear Suspension
- Failure Diagnosis
- Rear Wheel — removal and reinstallation
- Rear Absorber / Rear Rocker — overhaul procedures
- Drive Chain — adjustment, inspection, replacement
5. Battery / Charging System
- Failure Diagnosis
- Battery — service and replacement
- Charging System — voltage and current testing
- Voltage and Current Adjuster
- Alternator Charging Coil — inspection and removal
- Alternator Lighting Coil
- Removing the Alternator
6. Ignition System
- Failure Diagnosis
- Ignition System Inspection
- CDI Unit — testing and replacement
- Ignition Coil — testing and replacement
- Trigger — inspection and replacement
7. Starting System
- Failure Diagnosis
- Starting Motor — removal, inspection, reassembly
- Starting Relay — testing and replacement
8. Lights / Switches / Meters
- Failure Diagnosis
- Headlight bulb replacement
- Front turn signal bulb replacement
- Taillight / Number Plate Lamp / Rear turn signal bulb replacement
- Meters — inspection and replacement
- Main Switch — testing
- Horn — testing
- Handle Switch — inspection
9. Engine Inspection and Maintenance
10. Lubrication System
- Failure Diagnosis
- Oil Pump — removal, inspection, reinstallation
11. Carburetor
- Failure Diagnosis
- Remove Carburetor
- Carburetor Installation and adjustment
12. Cylinder Head / Cylinder Valve
- Failure Diagnosis
- Cylinder Head — removal, measurement, inspection
- Valve Examination — clearance, wear measurement
- Remove Valve Guide
- Valve Seat Ring repair and maintenance
- Cylinder Head Installation
13. Cylinder Block and Piston
- Failure Diagnosis
- Cylinder Block — bore measurement, wear limits
- Piston — ring inspection, clearance measurement
- Cylinder Block Installation
14. Clutch / Foot Starting System
- Failure Diagnosis
- Clutch — disassembly, inspection, reassembly
- Foot Starting System — overhaul
- Disassembly of Main & Counter Shafts
15. Speed Transmission System
- Failure Diagnosis
- Gear Shifting Mechanism — inspection and adjustment
- Installation procedures
16. Crankcase
- Failure Diagnosis
- Crankcase — splitting and reassembly
- Crankshaft & Connecting Rod — inspection, measurement, replacement
17. Exhaust Emission System
- Exhaust Emission System warranty information
- Regular maintenance notice
🔍 Failure Diagnosis Charts Included
- ✅ Hard to start / Cannot start
- ✅ Unsmooth rotation — Under speed
- ✅ Unsmooth rotation — Low speed
- ✅ Unsmooth rotation — High speed
- ✅ Bad battery (over-discharged or overcharged)
💡 Why You Need This Manual
Stop paying workshop rates for every adjustment. This Keeway TX200 DIY repair manual gives you factory-level procedures for every system on your bike — from carburetor tuning to full engine overhaul. Buy now, download instantly, and start wrenching today.
