KIA AUTOMOTIVE ELECTRICAL COURSE MANUAL

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KIA AUTOMOTIVE ELECTRICAL COURSE MANUAL – PDF DOWNLOAD

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DESCRIPTION:

KIA AUTOMOTIVE ELECTRICAL COURSE MANUAL – PDF DOWNLOAD

• Course credit will be granted by a Kia Service Training Instructor when all of the criteria for course completion has been met.
• Because our technical training is performancebased, hands-on practice will make up 45% of your course credit.
• Each Guided Practice module lists specific performance objectives that are the basis for scoring. The instructor will observe and evaluate your performance, coaching you when necessary.
• Additional factors that may affect this score are safe and appropriate use of tools and equipment and following written and verbal instructions. Each Guided Practice Module is assigned a relative “point” value, depending on the difficulty of the material.
• The Day 1 and Day 2 tests are 10% each. The Final Test is 25% of your grade. The instructor will evaluate the degree to which you contribute to discussions, offer your experience, or simply ask questions about something you don’t understand.
• Participation also takes into account your professional conduct and working with teammates during classroom and shop practice activities. This counts for 10% of your course credit.
• The sum of the above scores will determine your course achievement performance. A minimum score of 80% is required for course credit. Guided Practice = 45% Day 1 Test = 10% Day 2 Test = 10% + Final test = 25% + Class participation = 10% Total = 100% 80% required for course credit AEC-10

TABLE OF CONTENTS:

KIA AUTOMOTIVE ELECTRICAL COURSE MANUAL – PDF DOWNLOAD

Basic Electrical Course....................................................................  1
	Course Introduction
...................................................................  2
	Course Goal............................................................................  2
	Prerequisites..........................................................................  2
	Modular Format.........................................................................  3
	Two Types of Modules...................................................................  3
	Module Symbols.........................................................................  4
	Getting The Most Out Of The Course.....................................................  6
	Course Credit..........................................................................  7
Electrical Fundamentals
................................................................... 11
	Learning Objectives.................................................................... 12
	Module Directions...................................................................... 12
	Things You Will Need................................................................... 12
	Discovery of Electricity............................................................... 13
	The Famous Kite Experiment............................................................. 13
	What is Electricity?................................................................... 13
	Electron Theory........................................................................ 14
	Electron Theory........................................................................ 14
	Ions................................................................................... 15
	Electron Flow.......................................................................... 15
	Electron Flow.......................................................................... 15
	Measurement of Electricity............................................................. 16
	Magnetism / Electromagnetism........................................................... 17
	Magnetism.............................................................................. 17
	Electromagnetism....................................................................... 18
	Inductance............................................................................. 18
	Capacitance............................................................................ 19
	Self-Test.............................................................................. 20
Introduction to Multimeters
............................................................... 24
	Learning Objectives.................................................................... 25
	Module Directions...................................................................... 25
	Things You Will Need................................................................... 25
	Multimeters............................................................................ 26
	Types of Multimeters................................................................... 26
	Analog vs. Digital Meters.............................................................. 26
	Setting Up The Multimeter.............................................................. 27
	Multimeter Symbols..................................................................... 27
	Meter Functions........................................................................ 28
	Using The Multimeter................................................................... 29
	Precautions............................................................................ 29
	Measuring Voltage...................................................................... 30
		Unit Conversions
.................................................................. 30
	Measuring Resistance................................................................... 31
		Unit Conversions................................................................... 31
	Measuring Current Flow................................................................. 32
		Unit Conversions................................................................... 32
	Multimeter Accessories................................................................. 33
	Multimeter Activities.................................................................. 34
	Self-Test.............................................................................. 36
Electrical Circuits

...................................................................... 40
	Learning Objectives.................................................................... 41
	Module Directions...................................................................... 41
	Things You Will Need................................................................... 41
	Electrical Circuits.................................................................... 42
	Electrical Circuit Components.......................................................... 42
	Component Descriptions................................................................. 42
	Types of Control Devices............................................................... 43
	Other Type of Devices.................................................................. 43
	OHM’s Law.............................................................................. 44
	OHM’s Law Relationship................................................................. 44
	Verifying OHM’s Law.................................................................... 46
	Types of Circuits...................................................................... 48
	Series Circuit......................................................................... 48
	Series Circuit Example................................................................. 49
	Measuring Voltage in a Series Circuit.................................................. 50
	Measuring Voltage in a Series Circuit.................................................. 51
	Voltage: Loads Connected in Series..................................................... 51
	Measuring Current in a Series Circuit.................................................. 52
	Current: Loads Connected in Series..................................................... 53
	Measuring Resistance in a Series Circuit............................................... 54
	Resistance: Loads Connected in Series.................................................. 55
	Parallel Circuits...................................................................... 56
	Parallel Circuit Rules................................................................. 56
	Parallel Circuit Example............................................................... 57
	Measuring Voltage in a Parallel Circuit................................................ 58
	Voltage: Loads Connected in Parallel................................................... 59
	Measuring Current in a Parallel Circuit................................................ 60
	Current: Loads Connected in Parallel................................................... 61
	Measuring Resistance in a Parallel Circuit............................................. 62
	Resistance: Loads Connected in Parallel................................................ 63
	Series-Parallel Circuits............................................................... 65
	Series-Parallel Circuit Rules.......................................................... 65
	Series-Parallel Circuit Example........................................................ 66
	Instrument Panel Lighting.............................................................. 67
	Measuring Voltage in a Series-Parallel Circuit......................................... 68
	Voltage: Loads Connected in Series-Parallel............................................ 69
	Measuring Current in a Series-Parallel Circuit......................................... 70
	Current: Loads Connected in Series-Parallel............................................ 71
	Measuring Resistance in a Series-Parallel Circuit...................................... 72
	Resistance: Loads Connected in Series-Parallel......................................... 73
	Circuit Control Methods................................................................ 74
	Power Controlled Circuits.............................................................. 74
	Ground Controlled Circuits............................................................. 74
	Reversible Polarity Circuits........................................................... 75
	Reversible Polarity Circuit Example.................................................... 75
	Build a Reversible Polarity Circuit.................................................... 76
	Functions of Relays.................................................................... 77
	Functions of Capacitors................................................................ 78
	Functions of Resistors................................................................. 80
	Electronic Circuit Control Methods..................................................... 81
	Semiconductors......................................................................... 81
	Functions of Diodes.................................................................... 82
	Functions of Transistors............................................................... 83
	Inspection of PNP Transistor........................................................... 85
	Inspection of NPN Transistor........................................................... 87
	Self-Test.............................................................................. 88
Electrical Diagnosis
...................................................................... 91
	Learning Objectives.................................................................... 92
	Module Directions...................................................................... 92
	What You Will Need
.................................................................... 92
	Diagnostic Thought Process............................................................. 93
	Five Step Troubleshooting Process...................................................... 93
	Verify the Problem..................................................................... 93
	Whats, Whens and Hows.................................................................. 94
	Analyze the Problem.................................................................... 94
	Preliminary Checks..................................................................... 95
	Find the Cause......................................................................... 95
	Repair the Problem..................................................................... 96
	Check the Repair....................................................................... 96
	Electrical System Malfunctions......................................................... 97
	High Resistance Faults................................................................. 97
	Diagnosing an Open Circuit............................................................. 97
	Voltage Test........................................................................... 97
	Continuity Test........................................................................ 98
	Voltage Drop........................................................................... 98
	Diagnosing Using Voltage Drop.......................................................... 99
	Diagnosing Procedure................................................................... 99
	Diagnosing High Resistance Faults...................................................... 99
	Using Voltage Drops to Find High Resistance............................................100
	Low Resistance Faults..................................................................100
	Diagnosing Short Circuits..............................................................101
	Parasitic Draw.........................................................................101
	Diagnosing a Parasitic Draw Problem....................................................102
	Diagnosis Procedure....................................................................102
	Fuse Failures..........................................................................103
	Component Faults.......................................................................104
	Simplifying Schematic Diagrams.........................................................104
	Indicators and Gauges Cluster..........................................................105
	Diagnostic Example.....................................................................106
	Current Flow Measurement...............................................................107
	Voltage Drop Measurement...............................................................107
	Self-Test..............................................................................108
Electrical Repairs
........................................................................112
	Learning Objectives....................................................................113
	Module Directions......................................................................113
	What You Will Need.....................................................................113
	Harnesses..............................................................................114
	Connectors and Terminals...............................................................114
	Connector Replacement..................................................................114
	Connector Inspection...................................................................115
	Connector Terminal Identification......................................................115
	Disconnecting the Connector............................................................116
	Terminal Replacement...................................................................116
	Replacing a Terminal...................................................................117
	Wire Repairs...........................................................................118
	Splicing Wires.........................................................................118
	Splicing a Wire........................................................................119
	Self-Test..............................................................................120
Battery, Charging and Starting Systems
....................................................124
	Learning Objectives....................................................................125
	Module Directions......................................................................125
	Things You Will Need...................................................................125
	The Battery............................................................................126
	Battery Functions......................................................................126
	Battery Type...........................................................................126
	Capacity Ratings.......................................................................127
	How a Battery Works....................................................................128
	Battery Inspection.....................................................................128
	Battery Testing........................................................................129
	State of Charge........................................................................129
	Hydrometer.............................................................................129
	Test Procedure.........................................................................129
	Open-Circuit Voltage Test..............................................................130
	Capacity or Load Test..................................................................130
	Battery Charging.......................................................................131
	Jump Starting
.........................................................................132
	The Charge System......................................................................133
	Components.............................................................................133
	Operation..............................................................................133
	Generator Operation....................................................................134
	Voltage Regulator......................................................................136
	Charging System Warning Lamp...........................................................137
	Charging System Diagnosis..............................................................138
	No Charge..............................................................................138
	Low Charge.............................................................................139
	Overcharge.............................................................................139
	Charging System Troubleshooting........................................................140
	The Starting System....................................................................141
	Starter Motor Types....................................................................141
	The Starter Motor Assembly.............................................................142
	The Starter Clutch Pedal Position Switch (Manual Transmission/Transaxle Vehicles)......142
	The Transmission/Transaxle Range Switch (Automatic Transmission/Transaxle Vehicles)....142
	Starting System Operation..............................................................144
	Ignition in OFF Position...............................................................144
	Ignition in START Position.............................................................144
	Ignition in ON Position................................................................144
	Troubleshooting........................................................................146
	Self-Test..............................................................................147
Battery, Charging and Starting Systems APPLICATIONS........................................149
	Learning Objectives....................................................................150
	Module Directions......................................................................150
	What You Will Need.....................................................................150
	Battery Testing........................................................................151
	Visual Inspection......................................................................151
	Hydrometer Test........................................................................152
	Battery Condition......................................................................152
	Open-Circuit Voltage Test..............................................................153
	Heavy-Load Test........................................................................153
	Charging System Voltage Check..........................................................154
	Charging System Test Using the Snap-On MT-1590 Tester..................................155
	Alternator Current Output Test.........................................................155
	Voltage Regulator Test.................................................................155
	Starting System Using the Snap-On MT-1590 Tester.......................................156
	Starting System Test...................................................................156
	Quick Generator Bench Test.............................................................157
	Generator Rotor Inspection.............................................................158
	Open-Circuit Check.....................................................................158
	Grounded Circuit Check.................................................................158
	Generator Stator Inspection............................................................159
	Continuity Between Coil Leads..........................................................159
	Continuity Between Stator Coil Leads and Core..........................................159
	Generator Rectifier Inspection.........................................................160
	Continuity Between Diodes..............................................................160
	Starter Armature Inspection............................................................161
	Starter Solenoid Inspection............................................................162
	Starter Brush and Brush Holder Inspection..............................................163
	Starter Brush and Brush Holder Inspection..............................................164

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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