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Kobelco 235SRLC-2 Excavator Shop Manual – PDF DOWNLOAD

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Kobelco 235SRLC-2 Excavator Shop Manual – PDF DOWNLOAD

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Description

Kobelco 235SRLC-2 Excavator Shop Manual – PDF DOWNLOAD

DESCRIPTION:

Kobelco 235SRLC-2 Excavator Shop Manual – PDF DOWNLOAD

SAFETY PRECAUTIONS :

The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the serviceman or mechanic should check the weights noted in this manual. Use proper lifting procedures when removing any components. Weight of components table is shown in the section ; SPECIFICATIONS.
The following is a list of basic precautions that must always be observed.

(1) Read and understand all Warning plates and decal on the machine before Operating, Maintaining or Repairing this machine.
(2) Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when using hammers, punches or drifts on any part of the machine or attachments. Use welders gloves, hood/goggles, apron and the protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers, loose jewelry, confine long hair and loose clothing before working on this machinery.
(3) Disconnect the battery and hang a “Do Not Operate” tag in the Operators Compartment. Remove ignition keys.
(4) If possible, make all repairs with the machine parked on a firm level surface. Block the machine so it does not roll while working on or under the machine. Hang a “Do Not Operate” tag in the Operators Compartment.
(5) Do not work on any machine that is supported only by lift, jacks or a hoist. Always use blocks or jack stands, capable of supporting the machine, before performing any disassembly.
6) Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utilizes pressure.
(7) Lower the bucket, dozer, or other attachments to the ground before performing any work on the machine. If this cannot be done, make sure the bucket, dozer, ripper or other attachment is blocked correctly to prevent it from dropping unexpectedly.
(8) Use steps and grab handles when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face to the machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(9) To avoid back injury, use a hoist when lifting components which weigh 20kg (45lbs) or more. Make sure all chains, hooks, slings, etc., are in good condition and are the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation.
(10)To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments.

PREPARATION BEFORE DISASSEMBLING :

(1) Knowledge of operating procedure
Read Operator’s Manual carefully to understand the operating procedure.
(2) Cleaning machines
Remove soil, mud, and dust from the machine before bringing it into the service shop to prevent loss of work efficiency,
damage of parts, and difficulty in rust prevention and dust protection while reassembling.
(3) Inspecting machines
Identify the parts to be disassembled before starting work. Determine the disassembling procedure, considering the
workshop situations etc., and order necessary parts in advance.
(4) Recording
Record the following items to keep contact and prevent malfunction from recurring.
1. Inspecting date, place
2. Model name, Serial number and Record on hour meter
3. Trouble condition, place, cause
4. Visible oil leak, water leak and damage
5. Clogging of filters, oil level, oil quality, oil contamination and looseness.
6. Examine the problems on the basis of monthly operation rate with the last inspection date and records on hour meter.
(5) Arrangement and cleaning in service shop
1. Tools required for repair work.
2. Prepare the places to put the disassembled parts.
3. Prepare oil pans for leaking oil, etc.

TABLE OF CONTENTS:

Kobelco 235SRLC-2 Excavator Shop Manual – PDF DOWNLOAD

Table of Contents
...............................   6
Outline
.........................................   8
Specifications
..................................  16
Attachment Dimensions
...........................  30
Tools
...........................................  42
Standard Maintenance Time Table
.................  62
Maintenance Standard and Test Procedure
.........  86
Mechatro Control System
......................... 112
Hydraulic System
................................ 182
Electric
 System ................................ 214
Components System ............................... 249
Air-Conditioner System
.......................... 367
Disassembling and Assembling
.................... 415
Attachment
...................................... 419
Upper Structure
................................. 461
Travel System
 .................................. 625
Trouble Shooting (By Error Codes)
............... 707
Troubleshooting (By Trouble)
.................... 765
Troubleshooting (Trouble Diagnosis Mode)
........ 801
Engine
.......................................... 807
Hino Diesel Engine Workshop Manual - J05E-TA
.... 809
Table of Contents
............................... 811
General
......................................... 813
Standard Value
.................................. 837
Parts To Be Prepared
............................ 855
Engine Assembly/Disassembly
..................... 865
Fuel System
..................................... 871
Emission Control
................................ 889
Electrical
...................................... 893
Intake
.......................................... 905
Engine Mechanical
............................... 909
Exhaust
......................................... 969
Cooling
......................................... 973
Lubrication
..................................... 981
Starting and Charging
........................... 997
Turbocharger
....................................1031
Air Compressor
..................................1039
Failure Diagnosis For Each Engine Status
 .......1057
Engine Diagnosis Code............................1067

KOBELCO 235SRLC-2 EXCAVATOR SHOP MANUAL – PDF DOWNLOAD:

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Kobelco 235SRLC-2 Excavator Shop Manual - PDF DOWNLOAD
Kobelco 235SRLC-2 Excavator Shop Manual – PDF DOWNLOAD

PLEASE NOTE:

  • This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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