KOBELCO 6D2 MITSUBISHI DIESEL ENGINE For Industrial Use SERVICE MANUAL – PDF DOWNLOAD
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KOBELCO 6D2 MITSUBISHI DIESEL ENGINE For Industrial Use SERVICE MANUAL – PDF DOWNLOAD
Applicable Models: K909A, K910, K912, K935
[Applicable Engine No.]
6D22-102843
(including 6D22T)
Description
KOBELCO 6D2 MITSUBISHI DIESEL ENGINE For Industrial Use SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
KOBELCO 6D2 MITSUBISHI DIESEL ENGINE For Industrial Use SERVICE MANUAL – PDF DOWNLOAD
Applicable Models: K909A, K910, K912, K935
[Applicable Engine No.]
6D22-102843
(including 6D22T)
FOREWORD
This shop manual contains the specifications, construction, operation, adjustment and service procedures of the Model 6D22, 6D22T diesel engine for service mechanics engaged in servicing of the Mitsubishi diesel engines. Please make the most of this shop manual to perform correct servicing and wasteless operations. Note that some of the contents of this shop manual are subject to change owing to improvements, etc. that may be introduced after publication of the shop manual.
COMPILATION OF THIS MANUAL
1.The contents of this shop manual are divided as shown below when edited.
| Group No. | Group Name | Contents |
| 1 | General | General description, outside view photograph and cross section view of engine, specifications, construction and operation |
| 2 | Service standards | Engine service standards, service standards table, tightening torque table, sealant and grease table |
| 3 | Special tools | Shapes and usages of special tools |
| 4 | Determining time to overhaul | Decision on time to overhaul, measurement of compression pressure, troubleshooting |
| 5 | Engine adjustment and break-in operation | Inspection and adjustment of valve clearance, inspection and adjustment of fuel injection start timing, engine speed adjustment |
| 6 | Removal and installation of auxiliaries | Removal and installation of auxiliaries such as in- section pump, starter, alternator and compressor |
| 7 | Engine p-roper | Disassembly, inspection and reassembly of engine proper, including cylinder head, valve mechanism, camshaft, piston, crankshaft, timing gear, flywheel, etc. |
| 8 | Inlet and exhaust | Disassembly, inspection and reassembly of air cleaner, turbocharger, etc. |
| 9 | Lubrication | Disassembly inspection and reassembly of lubrication system, including oil pump, oil filter, oil cooler, etc. |
| 10 | Cooling | Disassembly, inspection and reassembly of cooling system, including water pump, thermostat, radiator, etc. |
| 11 | Fuel | Disassembly, inspection and reassembly of fuel system, including injection pump, injection nozzle, fuel filter, water separator, etc. |
| 12 | Electrical | Inspection of starter, starter relay, alternator, etc. |
| 13 | Other equipment | Disassembly, inspection and reassembly of air compressor, automatic stop device. |
| 14 | Clutch | Disassembly, inspection and reassembly of clutch, bearing case. |
2. How to read disassembly and reassembly drawings
(a) The part names and numbers in the drawings correspond to those in the text. The parts are numbered in the order of disassembly.
(b) The inspection items to be performed during disassembly operations are shown in the disassembly drawings.
(c) All tightening torque specifications in the reassembly drawings may be considered “dry” unless “wet” is specified.
3. Definition of terms
(a) Nominal Value (Abbr.: NV)
Shows dimension of single part, mutual clearance between parts or standard performance. Values, however, are rounded off within limits necessary for inspection.
(b) Repair Limit (Abbr.: RL)
Shows that when specified value is reached, repair is necessary. Repair means adjustment, grinding, replacement of bushings, metals and the like, selection of oversize, selection of shim thickness, etc.
(c) Service Limit (Abbr.: SL)
Shows that when specified value is reached, replacemen~ of the parts with new one is necessary.
(d) Basic Diameter (Abbr.: BD)
Shows nominal diameter of part to be measured.
4. Unit The SI unit (International Syst~m of Units) is used. Metric notation is jointly shown in parentheses
TABLE OF CONTENTS:
KOBELCO 6D2 MITSUBISHI DIESEL ENGINE For Industrial Use SERVICE MANUAL – PDF DOWNLOAD
Table of Contents …………………………. 9
1 – General ………………………………. 10
2 – Service Standards ……………………… 85
3 – Special Tools ………………………….112
4 – Determining Time To Overhaul …………….120
5 – Engine Adjustment and Break-In Operation ….130
6 – Removal and Installation of Auxiliaries …..141
7 – Engine Proper ………………………….158
8 – Inlet and Exhaust ………………………212
9 – Lubrication ……………………………232
10 – Cooling ……………………………..242
11 – Fuels ………………………………..252
12 – Electrical ……………………………342
13 – Other Equipment ……………………….376
14 – Clutch ……………………………….394
KOBELCO 6D2 MITSUBISHI DIESEL ENGINE FOR INDUSTRIAL USE SERVICE MANUAL – PDF DOWNLOAD:
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