Kobelco CK1600 Crawler Crane Operation & Maintenance Manual S2GN00003ZE10 – PDF DOWNLOAD

Description

Kobelco CK1600 Crawler Crane Operation & Maintenance Manual S2GN00003ZE10 – PDF DOWNLOAD

FILE DETAILS:

Kobelco CK1600 Crawler Crane Operation & Maintenance Manual S2GN00003ZE10 – PDF DOWNLOAD

Language : English
Pages : 386
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Kobelco CK1600 Crawler Crane Operation & Maintenance Manual S2GN00003ZE10 – PDF DOWNLOAD

SAFE OPERATING PRACTICES FOR MOBILE CRANES:
INTRODUCTION:

• Because cranes have the ability to lift heavy loads to great heights, they also have a potential
  for accidents if safe operating practices are not followed. This book will help you prevent
  accidents that could result in injury, death, or property damage.
• General safe practices for working on machinery must be followed as well as the safe operating
  practices recommended here.

OPERATOR’S RESPONSIBILITY:

The operator is the best safety feature in any crane. Safety must always be the operator’s most
important concern. He must refuse to operate when he knows it is unsafe and consult his supervisor
when safety is in doubt.

• He must read and understand the Operator’s Manual and see that the machine is in proper order
  before op- erating.
• He must understand how to read the rating plate and know that his machine can safely lift each load
  before attempting to lift it.
• He must never lift a load without knowing the length of the boom, the weight of the load, and the
  load radius or boom angle.
• Never attempt to operate the crane at conditions exceeding those shown on the rating chart. Such
  opera- tion can cause tipping or structural failure of the crane that can result in damage, injury,
  or death.
• He must be alert, physically fit, and free from the influ- ences of alcohol, drugs, or medications
  that might affect his eyesight, hearing, reactions, judgment.
• He must see that unnecessary people, equipment, and material are kept out of the work area. The
  area around the machine should be properly barricaded.
• When an operator’s vision is restricted or when operating in hazardous places such as near
  electrical power lines or around people, a signalman must be used. Because the operator is not
  always in the best position to judge distances and can not see all parts of the jobsite, a
  signalman may also be necessary at other times. Operators must understand standard crane signals
  and take signals only from designated signalmen.

TABLE OF CONTENTS:

Kobelco CK1600 Crawler Crane Operation & Maintenance Manual S2GN00003ZE10 – PDF DOWNLOAD

COVER.........................................................................................  1
TABLE OF CONTENTS.............................................................................  3
IMPORTANT INFORMATION.........................................................................  9
1. SAFE OPERATING PRACTICES FOR MOBILE CRANES................................................. 17
2. OPERATION.................................................................................. 37
	2.1 TERMINOLOGY OF MACHINE EACH PART...................................................... 37
	2.2 LOCATIONS AND TERMS OF OPERATING CONTROLS............................................. 38
		2.2.1 OPERATING SWITCHES.............................................................. 42
		2.2.2 GAUGE CLUSTER CONFIGURATION..................................................... 52
		2.2.3 OPERATING THE AIR CONDITIONER................................................... 66
		2.2.4 AM/FM RADIO (OPTION)............................................................ 68
	2.3 CRANE OPERATION....................................................................... 70
		2.3.1 ADJUSTING THE OPERATOR'S SEAT................................................... 70
		2.3.2 ADJUSTING THE CONTROL LEVER DIRECTION........................................... 70
		2.3.3 STARTING AND STOPPING THE ENGINE................................................ 71
		2.3.4 FUNCTION LOCK LEVER............................................................. 74
		2.3.5 PROPELLING OPERATION............................................................ 75
		2.3.6 SWINGING OPERATION.............................................................. 77
		2.3.7 BOOM RAISING/LOWERING OPERATION................................................. 80
		2.3.8 HOOK RAISING/LOWERING OPERATION................................................. 82
	2.4 FREE FALL OPERATION................................................................... 85
	2.5 HANDLING OF REEVING WINCH (OPTION).................................................... 88
3. LOAD SAFETY DEVICE......................................................................... 91
	3.1 ARRANGEMENT OF EQUIPMENTS............................................................. 91
	3.2 TYPE AND FUNCTIONS OF EQUIPMENTS...................................................... 94
	3.3 CONNECTING PROCEDURE OF WIRING........................................................100
		3.3.1 CRANE ATTACHMENT................................................................100
	3.4 FUNCTION OF CONTROLLER/MONITOR........................................................105
	3.5 OPERATING PROCEDURE OF CONTROLLER.....................................................109
		3.5.1 SETTING SCREEN..................................................................110
		3.5.2 SETTING OF THE CRANE CONFIGURATION..............................................115
		3.5.3 SELECTION OF MAIN/AUX. LIFTING..................................................120
		3.5.4 SETTING OF WORKING AREA LIMIT VALUE.............................................121
		3.5.5 SETTING OF THE TIME.............................................................125
	3.6 WARNING ALARM AND AUTOMATIC STOP......................................................127
		3.6.1 ITEMS OF WARNING ALARM AND AUTOMATIC STOP.......................................127
		3.6.2 CONTENTS OF AUTOMATIC STOP......................................................128
		3.6.3 RELEASE OF AUTOMATIC STOP.......................................................130
	3.7 INSPECTION............................................................................136
		3.7.1 INSPECTION BEFORE RAISING THE BOOM AFTER ASSEMBLY OF ATTACHMENT IS COMPLETED....136
		3.7.2 INSPECTION AFTER ERECTING THE ATTACHMENT........................................139
	3.8 CAUTION FOR HANDLING THE LOAD SAFETY DEVICE...........................................140
	3.9 INDICATION OF ERRORS AND REMEDY.......................................................141
	3.10 INDICATION OF MESSAGE AND ALARM......................................................142
	3.11 CONFIRMATION OF FUNCTION FOR LOAD SAFETY DEVICE......................................144
4. ASSEMBLY OF THE MACHINE....................................................................145
	4.1 STABILITY IN SWINGING AND TRAVELING...................................................145
		4.1.1 WITHOUT BOOM BASE...............................................................145
		4.1.2 WITH BOOM BASE..................................................................147
	4.2 TRANSLIFTER...........................................................................148
		4.2.1 COMPOSITION OF TRANSLIFTER......................................................148
		4.2.2 HANDLING TRANSLIFTERS (1) - (4).................................................149
	4.3 UNLOADING BASE MACHINE................................................................152
		4.3.1 ERECTING GANTRY.................................................................153
		4.3.2 SETTING TRANSLIFTERS............................................................155
		4.3.3 UNLOADING BASE MACHINE FROM TRAILER.............................................159
	4.4 INSTALLATION OF THE CARBODY WEIGHT (OPTION)...........................................161
	4.5 INSTALLATION OF CRAWLER...............................................................163
		4.5.1 INSTALLATION OF THE FIRST CRAWLER...............................................163
		4.5.2 INSTALLATION OF THE SECOND CRAWLER..............................................168
	4.6 INSTALLATION OF THE COUNTERWEIGHT.....................................................170
		4.6.1 ASSEMBLING THE COUNTERWEIGHTS...................................................170
		4.6.2 REMOVING THE HOOK BLOCK FROM THE BASE BOOM......................................174
		4.6.3 SETTING THE COUNTER-WEIGHT LINK.................................................174
		4.6.4 INSTALLATION OF COUNTERWEIGHTS TO MACHINE.......................................175
	4.7 ASSEMBLING ATTACHMENTS................................................................180
		4.7.1 ASSEMBLY OF BOOM AND FIXED JIB..................................................180
		4.7.2 ASSEMBLY OF THE JIB.............................................................195
		4.7.3 INSTALLATION OF THE AUXILIARY SHEAVE............................................200
	4.8 REEVING THE WIRE ROPE FOR CRANE AND AUXILIARY SHEAVE..................................201
		4.8.1 REEVING THE FRONT DRUM WIRE ROPE FOR CRANE......................................201
		4.8.2 REEVING THE REAR DRUM WIRE ROPE TO THE AUXILIARY SHEAVE.........................203
		4.8.3 REEVING OF REAR DRUM WIRE ROPE..................................................204
	4.9 ERECTING THE ATTACHMENT...............................................................206
		4.9.1 CONNECTING THE SAFETY DEVICE....................................................206
		4.9.2 CHECK THE SAFETY DEVICE.........................................................206
		4.9.3 CONFIRMATION BEFORE ERECTING THE ATTACHMENT.....................................206
		4.9.4 ERECTING THE ATTACHMENT.........................................................207
		4.9.5 CHECK BEFORE STARTING THE WORK..................................................207
5. ASSEMBLY/DISASSEMBLY OF DISASSEMBLY OF THE MACHINE.........................................209
	5.1 LOWERING THE ATTACHMENT...............................................................211
		5.1.1 LOWERING THE ATTACHMENT.........................................................211
	5.2 DISCONNECTING THE WIRING FOR SAFETY DEVICE............................................212
	5.3 REMOVING THE BOOM GUY LINE............................................................213
		5.3.1 INSTALLATION OF THE UPPER SPREADER TO THE BOOM BASE.............................213
		5.3.2 REMOVE THE BOOM GUY LINE........................................................213
	5.4 REMOVING THE COUNTERWEIGHT............................................................214
		5.4.1 DISCONNECT THE BOOM BASE FROM THE INSERT BOOM...................................214
		5.4.2 REMOVE THE COUNTER-WEIGHTS FROM THE MACHINE.....................................214
		5.4.3 INSTALLATION OF THE HOOK BLOCK TO THE BOOM BASE.................................219
		5.4.4 DISASSEMBLY OF THE COUNTERWEIGHT................................................219
	5.5 DISASSEMBLING THE ATTACHMENT..........................................................221
		5.5.1 REMOVING UPPER AND INSERT BOOMS.................................................221
	5.6 REMOVAL OF THE CRAWLERS...............................................................222
		5.6.1 SETTING THE TRANSLIFTER (Refer to 4.3.2)........................................222
		5.6.2 REMOVAL OF THE CRAWLERS.........................................................223
	5.7 REMOVAL OF THE CARBODY WEIGHTS........................................................229
	5.8 LOADING THE BASE MACHINE..............................................................230
		5.8.1 LOADING THE BASE MACHINE ON THE TRAILER.........................................230
		5.8.2 LOWERING THE BOOM BASE..........................................................232
		5.8.3 LOWERING THE GANTRY.............................................................233
		5.8.4 FOLDING THE TRANSLIFTER.........................................................234
		5.8.5 CAUTION WHEN TRANSPORTING THE BASE MACHINE......................................235
		5.8.6 HANDLING OF TRAVELING KIT (OPTION)..............................................236
6. WIRE ROPE..................................................................................237
	6.1 HANDLING OF WIRE ROPE.................................................................237
		6.1.1 UNREELING METHOD OF WIRE ROPE...................................................237
		6.1.2 WINDING WIRE ROPE ONTO THE DRUM.................................................238
		6.1.3 INSTALLING THE ROPE SOCKET......................................................240
		6.1.4 SPECIFICATION OF WIRE ROPE......................................................240
		6.1.5 WIRE ROPE LENGTH................................................................241
7. MAINTENANCE................................................................................243
	7.1 CHECKS................................................................................248
		7.1.1 CHECKS OF THE UPPER.............................................................249
			7.1.1.1 UPPER STRUCTURE INSPECTIONS-DAILY OR EVERY 8 HOURS........................250
			7.1.1.2 UPPER STRUCTURE INSPECTIONS-MONTHLY OR EVERY 100 HOURS....................255
			7.1.1.3 CHECK OF UPPER SEMI-ANNUALLY OR EVERY 600 HOURS...........................259
			7.1.1.4 CHECK OF UPPER WEEKLY OR EVERY 50 HOURS...................................260
		7.1.2 CHECK OF LOWER..................................................................262
			7.1.2.1 CHECK OF LOWER DAILY OR EVERY 8 HOURS.....................................264
			7.1.2.2 CHECK OF LOWER MONTHLY OR EVERY 100 HOURS.................................265
			7.1.2.3 CHECK OF LOWER QUARTERLY EVERY 3 MONTHS OR EVERY 250 HOURS................267
			7.1.2.4 CHECK OF LOWER SEMI-ANNUALLY OR EVERY 600 HOURS...........................267
		7.1.3 CHECK OF ATTACHMENT.............................................................268
			7.1.3.1 CHECK OF ATTACHMENT DAILY OR EVERY 5 HOURS................................270
	7.2 OIL/GREASE SUPPLY AND WATER SERVICE...................................................277
		7.2.1 UPPER LUBRICATION (INCL. WATER SUPPLY)..........................................280
		7.2.2 LOWER LUBRICATION...............................................................282
		7.2.3 ATTACHMENT LUBRICATION..........................................................284
		7.2.4 GREASE..........................................................................286
		7.2.5 ENGINE OIL......................................................................292
		7.2.6 FUEL............................................................................293
		7.2.7 COOLANT.........................................................................294
		7.2.8 HYDRAULIC OIL...................................................................296
		7.2.9 GEAR OIL........................................................................298
	7.3 CLEANING/WASHING/CHANGING FILTER ELEMENT AND STRAINER.................................304
	7.4 BATTERY INSPECTION....................................................................315
	7.5 LOCATION AND USE OF FUSE..............................................................318
	7.6 OPERATION UNDER UNUSUAL CONDITIONS....................................................320
	7.7 MACHINE STORAGE.......................................................................322
	7.8 TIGHTENING TORQUE VALUES..............................................................323
	7.9 SECURITY PARTS TO BE REPLACED PERIODICALLY............................................325
	7.10 ADJUSTMENT...........................................................................326
		7.10.1 ADJUSTMENT OF FRONT AND REAR DRUM LOCKS........................................326
		7.10.2 ADJUSTMENT OF BOOM DRUM LOCK...................................................327
		7.10.3 ADJUSTMENT OF THIRD DRUM LOCK..................................................328
		7.10.4 CRAWLER SHOES ADJUSTMENT.......................................................329
	7.11 CONSUMABLE PARTS LIST................................................................330
8. REFERENCE MATERIALS........................................................................335
	8.1 SPECIFICATION.........................................................................335
		8.1.1 PERFORMANCE.....................................................................335
		8.1.2 OUTSIDE DIMENSIONS..............................................................335
	8.2 DIMENSIONS AND WEIGHT OF EACH PARTS...................................................337
		8.2.1 BASE MACHINE....................................................................337
		8.2.2 COUNTERWEIGHT...................................................................339
		8.2.3 ATTACHMENT......................................................................340
	8.3 SYSTEM SCHEMATIC......................................................................343
		8.3.1 HYDRAULIC SCHEMATIC.............................................................343
		8.3.2 ELECTRIC SYSTEM SCHEMATIC.......................................................346
9. INITIAL ASSEMBLY OF THE MACHINE............................................................361
	9.1 UPPER STRUCTURE (WITH CARBODY) LIFTING PROCEDURES.....................................362
		9.1.1 INSTALLATION....................................................................362
	9.2 LOADING/UNLOADING OF THE MACHINE FROM/ONTO A TRAILER..................................363
		9.2.1 LOADING ONTO A TRAILER..........................................................363
		9.2.2 UNLOADING FROM A TRAILER........................................................363
	9.3 INSTALLATION OF THE CARBODY WEIGHT (OPTION)...........................................367
	9.4 INSTALLATION OF THE CRAWLER...........................................................368
		9.4.1 INSTALLATION OF THE FIRST CRAWLER...............................................368
		9.4.2 INSTALLATION OF THE SECOND CRAWLER..............................................372
	9.5 INSTALLATION OF THE GANTRY TO THE SWING FRAME.........................................373
	9.6 INSTALLATION OF THE BOOM BASE.........................................................377
		9.6.1 INSTALLATION OF THE BOOM BASE...................................................377
	9.7 INSTALLATION OF THE BACKSTOP..........................................................378
	9.8 INSTALLING THE UPPER AND LOWER SPREADER...............................................379

Need help? Contact: [email protected]

https://vimeo.com/875119780?share=copy

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.V