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Kobelco CK1600 Crawler Crane Parts Catalog Manual S3GN12003ZO01 – PDF DOWNLOAD
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Description
Kobelco CK1600 Crawler Crane Parts Catalog Manual S3GN12003ZO01 – PDF DOWNLOAD
FILE DETAILS:
Kobelco CK1600 Crawler Crane Parts Catalog Manual S3GN12003ZO01 – PDF DOWNLOAD
Language : English
Pages : 834
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Kobelco CK1600 Crawler Crane Parts Catalog Manual S3GN12003ZO01 – PDF DOWNLOAD
NOTICE:
@ This parts catalogue is for those machines shown on the front page with model numbers
including and following those listed below:
@ As this parts catalogue also contains lists of parts based on specifications for machines other
than that used by you, before ordering parts, be sure to confirm the specifications of the
your machine.
@ For engine parts, refer to the engine section of the parts catalogue for the specific machine.
@ As we are constantly improving our products, changes may occur which are not included in
this parts catalogue. However, as we publish revised editions that incorporate such changes
as necessary, if you have any questions, please contact your nearest Service Station or our
Service Center.
1. HOW TO ORDER PARTS.
When you order parts, you are requested to mention clearly the following items when contacting
our dealer.
(1) Model of Machine
(2) Machine Serial No. or Engine Serial No.
(3) Part No.
(4) Part Name
(5) Q’ty
(6) Your Address and Shipping Instructions
TABLE OF CONTENTS:
Kobelco CK1600 Crawler Crane Parts Catalog Manual S3GN12003ZO01 – PDF DOWNLOAD
COVER............................................................................................................................................. 1 CONTENTS.......................................................................................................................................... 6 CONTROL SYSTEM.................................................................................................................................... 0 CONTROL ASSY.................................................................................................................................. 18 CONTROL LEVER ASSY (BOOM / MAIN / AUX.)....................................................................................................... 22 CONTROL LEVER ASSY (SWING).................................................................................................................... 26 CONTROL LEVER ASSY (PROPEL)................................................................................................................... 30 REMOTE CONTROL V.INSTAL (BOOM / FRONT / REAR)................................................................................................. 32 SWING LOCK ASSY............................................................................................................................... 34 GRIP ASSY (OPTION)............................................................................................................................ 36 FLOOR PLATE ASSY.............................................................................................................................. 38 GRIPγASSY (BOOM).............................................................................................................................. 40 PANEL ASSY.................................................................................................................................... 42 PANEL ASSY (LEFT STAND / WITHOUT FREE FALL)(LEFT STAND / WITH FREE FALL)...................................................................... 44 LABEL ASSY.................................................................................................................................... 46 PANEL ASSY (LEFT STAND)....................................................................................................................... 48 PANEL ASSY.................................................................................................................................... 50 PANEL ASSY (BYPASS SWITCH).................................................................................................................... 52 TRIMMER INSTAL (FOR LUFFING).................................................................................................................. 54 DRUM LOCK ASSY (FRONT / REAR)................................................................................................................. 56 DRUM LOCK ASSY (BOOM)......................................................................................................................... 58 LUB.LINES (FRONT / REAR)...................................................................................................................... 62 LUB. LINES (BOOM)............................................................................................................................. 64 MONITOR INSTAL ............................................................................................................................... 66 RADIO INSTAL (OPTION)(COVER INSTAL)........................................................................................................... 68 WINCH SYSTEM (WITHOUT BRAKE)...................................................................................................................... 0 WINCH INSTAL ASSY (WITHOUT FREE FALL)......................................................................................................... 70 WINCH ASSY (FRONT)............................................................................................................................ 74 WINCH ASSY (REAR)............................................................................................................................. 78 REDUCTION ASSY SWING (FRONT)(REAR)............................................................................................................ 82 WINCH SYSTEM (WITH BRAKE)......................................................................................................................... 0 WINCH INSTAL ASSY (WITHOUT FREE FALL)......................................................................................................... 70 WINCH ASSY (FRONT)............................................................................................................................ 74 WINCH ASSY (REAR)............................................................................................................................. 78 REDUCTION ASSY SWING (FRONT)(REAR)............................................................................................................ 82 WINCH INSTAL ASSY (WITH FREE FALL)............................................................................................................ 86 WINCH ASSY (FRONT)(WITH FREE FALL)............................................................................................................ 90 WINCH ASSY (REAR)(WITH FREE FALL)............................................................................................................. 92 WINCH ASSY (WITH FREE FALL)................................................................................................................... 94 BRAKE PEDAL ASSY.............................................................................................................................. 96 LAMP ASSY, INSTAL (WITH FREE FALL)............................................................................................................100 BRAKE INSTAL (WITH FREE FALL).................................................................................................................102 3-SECTION VALVE HYD. LINES....................................................................................................................104 4-SECTION VALVE INSTAL (WITH FREE FALL).......................................................................................................106 HYD LINES. RETURN (WITH FREE FALL)............................................................................................................108 CONTROL LINES, FLOOR (WITH FREE FALL).........................................................................................................110 BOOM HOIST SYSTEM................................................................................................................................. 0 WINCH INSTAL ASSY (BOOM)......................................................................................................................112 WINCH INSTAL (BOOM HOIST).....................................................................................................................116 SWING SYSTEM...................................................................................................................................... 0 SWING REDUCT INSTAL...........................................................................................................................120 SWING REDUCT INSTAL...........................................................................................................................122 SWING BEARING INSTAL..........................................................................................................................124 SWING REDUCTION ASSY..........................................................................................................................126 SWING BEARING LUB. LINES......................................................................................................................130 LINES............................................................................................................................................. 0 PUMP HYD. LINES (SUCTION).....................................................................................................................132 PUMP HYD. LINES (CONTROL).....................................................................................................................136 PUMP HYD. LINES (DELIVERY)....................................................................................................................140 RIGHT DECK HYD. LINES.........................................................................................................................142 MAIN VALVE HYD. LINES.........................................................................................................................148 ACCUMLATOR INSTAL.............................................................................................................................150 FLOOR CONTROL HYD. LINES......................................................................................................................152 RETURN ο½₯ DRAIN HYD. LINES.....................................................................................................................158 CONTROL HYD. LINES (FOR WITHOUT FREE FALL)....................................................................................................162 RETURN HYD. LINES.............................................................................................................................164 RETURN BLOCK HYD. LINES.......................................................................................................................166 SWING MOTOR HYD. LINES........................................................................................................................168 SWING MOTOR HYD. LINES........................................................................................................................170 2-SECTION VALVE...............................................................................................................................174 2-SECTION VALVE...............................................................................................................................178 4-SECTION VALVE (MOTOR BRAKE).................................................................................................................180 5-SECTION VALVE (LIMIT STOP)..................................................................................................................182 8-SECTION VALVE (WITH SHUTTLE VALVE)..........................................................................................................184 WINCH HYD. LINES (FOR FRONT & REAR DRUM)......................................................................................................186 WINCH HYD. LINES (FOR BOOM)...................................................................................................................190 OIL COOLER HYD. LINES.........................................................................................................................192 GANTRY VALVE LINES............................................................................................................................194 CLAMP ASSY....................................................................................................................................198 LOW. HYD. LINES...............................................................................................................................202 SWIVEL JOINT INSTAL...........................................................................................................................206 SWIVEL JOINT..................................................................................................................................208 HYD. OIL TANK ASSY............................................................................................................................210 HYD. OIL COOLING LINES .......................................................................................................................214 CONNECTOR ASSY................................................................................................................................218 CONNECTOR ASSY................................................................................................................................220 POWER PLANT....................................................................................................................................... 0 POWER PLANT ASSY..............................................................................................................................222 PUMP INSTAL (WITH FREE FALL)..................................................................................................................228 POWER DIVIDER.................................................................................................................................230 MUFFLER INSTAL................................................................................................................................234 FUEL LINES....................................................................................................................................236 RADIATOR INSTAL...............................................................................................................................238 AIR CLEANER INSTAL ...........................................................................................................................240 FUEL TANK ASSY................................................................................................................................242 ELECTRIC SYSTEM................................................................................................................................... 0 ELEC ASSY (R.H. DECK).........................................................................................................................246 ELEC ASSY (REV. FRAME)........................................................................................................................252 ELEC ASSY (FLOOR PLATE).......................................................................................................................256 RELAY BOX ASSY................................................................................................................................260 ELEC ASSY (L.H. GUARD)........................................................................................................................262 ELEC ASSY (CAB)...............................................................................................................................264 ELEC ASSY (L.H. DECK).........................................................................................................................268 WASHER TANK ASSY..............................................................................................................................274 WASHER TANK INSTAL............................................................................................................................276 BATTERY INSTAL................................................................................................................................278 JUNCTION BOX ASSY.............................................................................................................................280 RELAY ASSY....................................................................................................................................282 HARNESS ASSY (FOR HEAT UP / OPTION)...........................................................................................................284 CAB / GUARD / PLATFORM............................................................................................................................ 0 CAB INSTAL....................................................................................................................................286 CAB ASSY......................................................................................................................................290 DOOR ASSY.....................................................................................................................................298 RUBBER SHEET INSTAL (OPERATORβS ROOM).........................................................................................................304 LOCK ASSY.....................................................................................................................................306 WIPER INSTAL (FOR FRONT LOWER WINDOW / OPTION)................................................................................................308 SUN VISOR ASSY................................................................................................................................310 ROLL BLIND....................................................................................................................................312 SASH ASSY.....................................................................................................................................314 R.H. GUARD INSTAL.............................................................................................................................316 R.H. GUARD ASSY...............................................................................................................................320 L.H. GUARD INSTAL.............................................................................................................................324 L.H. GUARD ASSY...............................................................................................................................328 L.H. GUARD ASSY...............................................................................................................................332 GUARD ASSY (FRONT GUARD)......................................................................................................................334 INSULATION ASSY...............................................................................................................................336 DRUM GUARD ASSY (FRONT / REAR)................................................................................................................340 SWING BEARING COVER...........................................................................................................................344 COVER INSTAL (SWING FRAME)....................................................................................................................346 UNDER COVER ASSY..............................................................................................................................350 R.H. DECK INSTAL..............................................................................................................................352 R.H. DECK INSTAL (UNDER OF CAB)...............................................................................................................356 L.H. DECK INSTAL..............................................................................................................................360 BOOM DRUM COVER INSTAL........................................................................................................................364 STEP ASSY.....................................................................................................................................366 COVER ASSY (REV.FRAME)........................................................................................................................368 COVER ASSY....................................................................................................................................370 LOWER SYSTEM...................................................................................................................................... 0 PROPEL MOTOR ASSY.............................................................................................................................372 IDLER ASSY....................................................................................................................................374 IDLER ADJUST ASSY.............................................................................................................................376 ROLLER ASSY (UPPER / LOWER)...................................................................................................................378 ROLLER ASSY, TRACL............................................................................................................................380 ROLLER ASSY, UPP..............................................................................................................................382 FRAME COVER ASSY..............................................................................................................................384 CRAWLER FRAME CONNECT PIN.....................................................................................................................386 SHOE ASSY.....................................................................................................................................390 TRANSLIFTER ASSY..............................................................................................................................392 TRANSLIFTER HYD. LINES........................................................................................................................394 CRAWLER REMOVAL DEVICE........................................................................................................................398 HOOK OVER HOIST L/S (CRAWLER REMOVAL DEVICE)..................................................................................................400 ROLLER ASSY...................................................................................................................................402 CRANE ATTACHMENT.................................................................................................................................. 0 LOW. BOOM ASSY................................................................................................................................404 UPP. BOOM ASSY................................................................................................................................406 INSERT BOOM...................................................................................................................................408 INSERT BOOM...................................................................................................................................410 INSERT BOOM...................................................................................................................................412 INSERT BOOM...................................................................................................................................414 BOOM POINT SHEAVE ASSY........................................................................................................................416 IDLER SHEAVE ASSY.............................................................................................................................420 GUIDE ASSY....................................................................................................................................422 GUY CABLE.....................................................................................................................................424 GUY CABLE.....................................................................................................................................426 GUIDE ROLLER ASSY (FOR INSERT BOOM)...........................................................................................................428 LONG BOOM TIP.................................................................................................................................430 JIB ASSY......................................................................................................................................432 INSERT JIB ASSY...............................................................................................................................434 GUY CABLE.....................................................................................................................................436 STRUT ASSY....................................................................................................................................438 JIB POINT SHEAVE ASSY.........................................................................................................................440 CABLE ROLLER ASSY (FOR INSERT JIB)............................................................................................................442 UPPER SPREADER ASSY...........................................................................................................................444 BOOM BACK STOP ASSY...........................................................................................................................446 BACKSTOP......................................................................................................................................448 AUX. SHEAVE ASSY..............................................................................................................................450 WIRE ROPE ASSY................................................................................................................................452 TOWER ASSY....................................................................................................................................456 LOWER SPREADER ASSY...........................................................................................................................460 UPPER SPREADER ASSY...........................................................................................................................462 AUX. SHEAVE ASSY..............................................................................................................................464 GUIDE ROLLER / GUIDE SHEAVE ASSY..............................................................................................................466 TRAVELING KIT.................................................................................................................................468 RAIL ASSY.....................................................................................................................................470 LUFFING BOOM TIP..............................................................................................................................472 BOOM POINT SHEAVE ASSY........................................................................................................................474 BOOM IDLER SHEAVE ASSY........................................................................................................................476 STRUT BACKSTOP ASSY...........................................................................................................................478 BACKSTOP ARM INSTAL...........................................................................................................................480 BUSHING ASSY..................................................................................................................................482 GUIDE ROLLER ASSY.............................................................................................................................484 STRUT ASSY....................................................................................................................................486 INSERT BOOM ASSY..............................................................................................................................488 GUIDE SHEAVE ASSY.............................................................................................................................490 STEP ASSY.....................................................................................................................................492 UPPER JIB ASSY................................................................................................................................494 JIB TIP ASSY..................................................................................................................................496 JIB POINT SHEAVE ASSY.........................................................................................................................498 JIB IDLER SHEAVE ASSY.........................................................................................................................500 JIB GUIDE ROLLER ASSY.........................................................................................................................502 LINK ASSY.....................................................................................................................................504 LOW JIB ASSY..................................................................................................................................506 JIB BACKSTOP ASSY.............................................................................................................................508 TAPER INSERT JIB..............................................................................................................................510 INSERT JIB....................................................................................................................................512 INSERT JIB....................................................................................................................................514 INSERT JIB....................................................................................................................................516 INSERT JIB....................................................................................................................................518 GUIDE ROLLER ASSY.............................................................................................................................520 GUY CABLE ASSY................................................................................................................................522 GUY CABLE ASSY................................................................................................................................524 GANTRY............................................................................................................................................ 0 GANTRY ASSY...................................................................................................................................526 LOWER SPREADER ASSY...........................................................................................................................530 SUB GANTRY ASSY...............................................................................................................................532 GANTRY LUB. LINES.............................................................................................................................536 TAGLINE (OPTION).................................................................................................................................. 0 TAGLINE HYD. LINES............................................................................................................................540 TAGLINE ASSY..................................................................................................................................544 TAGLINE GUIDE SHEAVE..........................................................................................................................546 TAGLINE SHEAVE ASSY...........................................................................................................................548 ELEC. ASSY....................................................................................................................................550 BOOM FOOT PIN & REEVING WINCH (OPTION)............................................................................................................ 0 BOOM FOOT PIN / REEVING WINCH HYD. LINES (OPTION).............................................................................................552 REEVING WINCH ASSY (OPTION)...................................................................................................................558 WINCH ASSY....................................................................................................................................560 ROLLER INSTAL.................................................................................................................................562 LABEL ASSY....................................................................................................................................564 THIRD (OPTION).................................................................................................................................... 0 WINCH INSTAL (THIRD)..........................................................................................................................566 WINCH ASSY....................................................................................................................................570 CONTROL LEVER ASSY............................................................................................................................572 TRIMMER INSTAL................................................................................................................................574 MAIN HYD. LINES ASSY..........................................................................................................................576 CONTROL HYD. LINES............................................................................................................................578 PLUG ASSY (FREE LESS)(WITH FREE)..............................................................................................................580 ACCUMLATOR INSTAL.............................................................................................................................584 WINCH HYD. LINES..............................................................................................................................586 WINCH HYD. LINES..............................................................................................................................590 DRUM LOCK ASSY................................................................................................................................592 DRUM LOCK LUB. LINES..........................................................................................................................594 4-SECTION VALVE (MOTOR BRAKE).................................................................................................................596 8-SECTION VALVE (WITH SHUTTLE VALVE)..........................................................................................................598 5-SECTION VALVE (LIMIT STOP)..................................................................................................................600 DRUM COVER ASSY...............................................................................................................................602 IDLER SHEAVE ASSY.............................................................................................................................604 HARNESS ASSY..................................................................................................................................606 SHEAVE ASSY (FOR THIRD).......................................................................................................................608 SAFETY DEVICE..................................................................................................................................... 0 SAFETY DEVICE HARNESS (FOR GANTRY)............................................................................................................612 SAFETY DEVICE HARNESS (FOR BASE)..............................................................................................................616 SAFETY DEVICE HARNESS (FOR LOWER BOOM)(FOR LONG BOOM)(FOR UPPER BOOM).........................................................................618 SAFETY DEVICE HARNESS (BOOM ANGLE SENSOR INSTAL)..............................................................................................622 SAFETY DEVICE HARNESS (FOR JIB)...............................................................................................................624 ELECTRIC PARTS INSTAL.........................................................................................................................626 ANGLE SENSOR INSTAL...........................................................................................................................630 BOOM OVERHOIST L/S............................................................................................................................632 HOOK OVERHOIST L/S (FOR CRANE)................................................................................................................634 HOOK OVERHOIST LIMIT SWITCH (FOR AUX. SHEAVE & JIB)...........................................................................................636 LIMIT SWITCH ASSY.............................................................................................................................638 COUNTERWEIGHT / FRAME............................................................................................................................. 0 COUNTERWEIGHT ASSY............................................................................................................................640 COUNTERWEIGHT ASSY (OPTION)...................................................................................................................642 CARBODY WEIGHT ASSY (OPTION)..................................................................................................................644 SWING ALARM LAMP ASSY.........................................................................................................................648 C/W REMOVAL DEVICE (LINE IN)(LINE OUT)........................................................................................................650 REMOTE CONTROL ASSY...........................................................................................................................654 C/W REMOVAL DEVICE............................................................................................................................656 REV. FRAME ASSY...............................................................................................................................660 RUBBER INSTAL.................................................................................................................................662 LABEL............................................................................................................................................. 0 LABEL ASSY (BASE / WITHOUT FREE FALL).........................................................................................................666 LABEL ASSY (BASE / WITH FREE FALL)............................................................................................................674 LABEL ASSY....................................................................................................................................682 LABEL (FOR LOW. BOOM)(FOR UPP.BOOM)(FOR UPP.BOOM / ROPE SOCKET)...............................................................................686 LABEL (CRANE).................................................................................................................................688 LABEL ASSY (JIB)..............................................................................................................................689 LABEL ASSY (FOR LUFFING)......................................................................................................................690 OTHERS............................................................................................................................................ 0 AIR CONDITIONER (INDOOR UNIT).................................................................................................................692 AIR CONDITIONER (OUTDOOR UNIT)................................................................................................................696 AIR CONDITIONER UNIT..........................................................................................................................700 UPPER FINAL...................................................................................................................................704 UPPER FINAL (ENGINE CONTROL)..................................................................................................................706 UPPER FINAL...................................................................................................................................708 UPPER FINAL (BASE)............................................................................................................................710 UPPER FINAL (ANTI SLIP).......................................................................................................................712 TOOL ASSY.....................................................................................................................................714 TOOL ASSY (BOOM CONNECTION PIN STORING / OPTION)..............................................................................................716 SPARE PART KIT................................................................................................................................720 TOOL ASSY.....................................................................................................................................722 WIRE ROPE (FOR COUNTERWEIGHT / OPTION)........................................................................................................724 SLIG ASSY (OPTION)............................................................................................................................726 SEAT ASSY.....................................................................................................................................728 STEP ASSY (FOR INSERT BOOM / OPTION)(FOR TAPER BOOM / OPTION).................................................................................730 SEAT ASSY, BOOM (OPTION)......................................................................................................................732 MONITOR INSTAL (OPTION).......................................................................................................................738 DRUM TURN SENSOR INSTAL (OPTION)..............................................................................................................742 FOOT ACCELERATOR (RIGHT)(RIGHT & LEFT / OPTION)(LEFT / OPTION)................................................................................744 CALL ASSY / ONE-WAY CALL (OPTION).............................................................................................................748 AUX. PLATFORM (OPTION)........................................................................................................................750 TRAVELING KIT.................................................................................................................................754 DRUM TURN SENSOR INSTAL.......................................................................................................................756 SWITCH INSTAL (FOR DRUM TURN SENSOR)..........................................................................................................758 DRUM TURN SENSOR GRIP INSTAL..................................................................................................................759 GRIP ASSY.....................................................................................................................................760 BOOM GUARD ASSY (FOR BOOM TIP / OPTION).......................................................................................................762 HANDRAIL ASSY (OPTION ο½₯FOR BOOM BASE)(OPTION ο½₯FOR INSERT BOOM)(OPTION ο½₯FOR INSERT BOOM).......................................................764 HOLDER ASSY...................................................................................................................................766 WIND SENSOR (STD./ OPTION)(CRANE UPP.BOOM / OPTION)(ADD.HARNESS / OPTION)(CRANE LONG / OPTION)(CRANE & LUFFING / OPTION)(LUFFING / OPTION)....768 LAMP ASSY, MARKER (OPTION)....................................................................................................................776 BOOM NESTING (OPTION).........................................................................................................................778 TRAVELING KIT (GUY CABLE / OPTION)............................................................................................................780 TRAVELING KIT (GUY CABLE / OPTION)............................................................................................................782 BOOM FOOT PIN ASSY (OPTION)...................................................................................................................784 WINCH HYD. LINES (HEAT SYSTEM / OPTION).......................................................................................................786 SWITCH PANEL ASSY (HEAT SYSTEM / OPTION)......................................................................................................790 PLATE ASSY (OPTION)...........................................................................................................................792 HEAD GUARD ASSY (OPTION)......................................................................................................................794 ALARM ASSY (OPTION)...........................................................................................................................796 EXTINGUISHER INSTAL (OPTION)..................................................................................................................798 HANDRAIL INSTAL (L.H.GUARD FRONT).............................................................................................................800 GUARD INSTAL (LEFT WINDOW)....................................................................................................................802 CONTROL PEDAL ASSY (BOOM / THIRD / OPTION)....................................................................................................804 GUARD LEVEL INSTAL............................................................................................................................810 LIFE HAMMER INSTAL (OPTION)...................................................................................................................812 INDEX OF PART NO..................................................................................................................................815
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