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Kobelco CRAWLER CK2500-II PARTS MANUAL S3JD10005ZO02 – PDF DOWNLOAD
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Description
Kobelco CRAWLER CK2500-II PARTS MANUAL S3JD10005ZO02 – PDF DOWNLOAD
FILE DETAILS:
Kobelco CRAWLER CK2500-II PARTS MANUAL S3JD10005ZO02 – PDF DOWNLOAD
Language : English
Pages : 764
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Kobelco CRAWLER CK2500-II PARTS MANUAL S3JD10005ZO02 – PDF DOWNLOAD
NOTICEΒ
- This parts catalogue is for those machines shown on the front page with model numbers including and following those listed below:
- As this parts catalogue also contains lists of parts based on specifications for machines other than that used by you, before ordering parts, be sure to confirm the specifications of the your machine.
- For engine parts, refer to the engine section of the parts catalogue for the specific machine.
- As we are constantly improving our products, changes may occur which are not included in this parts catalogue. However, as we publish revised editions that incorporate such changes as necessary, if you have any questions, please contact your nearest Service Station or our Service Center.
1. HOW TO ORDER PARTS.
When you order parts, you are requested to mention clearly the following items when contacting
our dealer.
(1) Model of Machine
(2) Machine Serial No. or Engine Serial No.
(3) Part No.
(4) Part Name
(5) Q’ty
(6) Your Address and Shipping Instructions
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Kobelco CRAWLER CK2500-II PARTS MANUAL S3JD10005ZO02 – PDF DOWNLOAD
COVER..................................................................................... 1 CONTENTS.................................................................................. 6 CONTROL SYSTEM............................................................................ 0 CONTROL ASSY.......................................................................... 16 CONTROL ASSY (FOR LUFFING JIB / OPTION)............................................... 20 CONTROL LEVER ASSY (BOOM / MAIN / AUX.)............................................... 22 CONTROL LEVER ASSY (SWING)............................................................ 26 CONTROL LEVER ASSY (PROPEL)........................................................... 30 REMOTE CONTROL V.INSTAL (BOOM / FRONT / REAR)......................................... 32 SWING LOCK ASSY....................................................................... 34 GRIP ASSY............................................................................. 36 FLOOR PLATE ASSY...................................................................... 38 GRIP ASSY (BOOM)...................................................................... 40 PANEL ASSY............................................................................ 42 PANEL ASSY (LEFT STAND)............................................................... 44 PANEL ASSY (LEFT STAND)............................................................... 46 PANEL ASSY (LEFT SIDE)................................................................ 48 PANEL ASSY (BYPASS SWITCH)............................................................ 49 TRIMMER INSTAL (FOR LUFFING).......................................................... 50 DRUM LOCK ASSY (FRONT / REAR)......................................................... 52 LUB.LINES (FRONT / REAR).............................................................. 54 MONITOR INSTAL........................................................................ 56 COVER ASSY............................................................................ 58 RADIO INSTAL (OPTION)(COVER INSTAL)................................................... 60 WINCH SYSTEM (FREE FALL LESS)............................................................. 0 WINCH INSTAL.......................................................................... 62 WINCH ASSY (FRONT).................................................................... 66 WINCH ASSY (REAR)..................................................................... 68 REDUCTION ASSY SWING (FRONT)(REAR) ................................................... 72 WINCH SYSTEM (WITH FREE FALL)............................................................. 0 WINCH HYD. LINES (WITH FREE FALL).....................................................102 CONTROL LINES, FLOOR (WITH FREE FALL).................................................100 4-SECTION VALVE HYD. LINES (WITH FREE FALL)........................................... 98 3-SECTION VALVE HYD. LINES (WITH FREE FALL)........................................... 96 BRAKE INSTAL (WITH FREE FALL)......................................................... 94 LAMP & SWITCH ASSY (WITH FREE FALL)................................................... 92 BRAKE PEDAL ASSY...................................................................... 88 BRAKE ASSY............................................................................ 86 REDUCTION UNIT ASSY................................................................... 84 WINCH ASSY (WITH FREE FALL)........................................................... 82 WINCH ASSY (REAR / WITH FREE FALL).................................................... 80 WINCH INSTAL (FRONT DRUM)(REAR DRUM).................................................. 76 REDUCTION ASSY SWING (FRONT)(REAR) ................................................... 72 WINCH ASSY (REAR)..................................................................... 68 WINCH ASSY (FRONT).................................................................... 66 WINCH INSTAL.......................................................................... 62 BOOM WINCH SYSTEM ........................................................................ 0 WINCH INSTAL..........................................................................110 WINCH ASSY............................................................................112 REDUCTION UNIT ASSY...................................................................116 JIB WINCH.................................................................................118 WINCH INSTAL (FOR LUFFING JIB)........................................................118 WINCH ASSY............................................................................122 WINCH ASSY............................................................................124 REDUCTION UNIT ASSY...................................................................126 GUIDE SHEAVE ASSY.....................................................................128 DRUM LOCK ASSY........................................................................130 LOCK ASSY.............................................................................132 DRUM COVER ASSY.......................................................................134 WINCH HYD. LINES (ATTACHMENT SIDE)....................................................136 WINCH HYD. LINES (BASE MACHINE SIDE)..................................................138 WINCH HYD. LINES (BASE MACHINE SIDE)..................................................142 8-SECTION VALVE HYD. LINES............................................................144 4-SECTION VALVE HYD. LINES............................................................146 SWING SYSTEM.............................................................................. 0 SWING REDUCT INSTAL...................................................................148 SWING REDUCTION ASSY..................................................................150 SWING REDUCTION ASSY..................................................................152 SWING BEARING ASSY....................................................................156 SWING BEARING LUB. LINES..............................................................158 LINES..................................................................................... 0 UPP. PUMP HYD. LINES..................................................................160 PUMP HYD. LINES (SUCTION).............................................................168 PUMP HYD. LINES (CONTROL).............................................................170 PUMP HYD. LINES (DELIVERY)............................................................174 VALVE HYD. LINES......................................................................176 VALVE CONTROL LINES...................................................................180 ACCUMLATOR INSTAL.....................................................................186 FLOOR CONTROL HYD. LINES..............................................................188 DRAIN HYD. LINES......................................................................190 MAIN VALVE ASSY.......................................................................194 MAIN VALVE HYD. LINES ................................................................196 MAIN VALVE ASSY (BOOM)................................................................198 8-SECTION VALVE INSTAL................................................................200 2-SECTION VALVE INSTAL................................................................202 RETURN HYD. LINES.....................................................................204 RETURN BLOCK HYD. LINES...............................................................206 SWING MOTOR HYD. LINES................................................................208 2-SECTIONS VALVE......................................................................212 CONTROL LINES, SWING..................................................................214 4-SECTIONS VALVE (MOTOR BRAKE)........................................................218 5-SECTIONS VALVE (LIMIT STOP).........................................................222 WINCH HYD. LINES (FOR FRONT)(FOR REAR DRUM)...........................................224 WINCH HYD. LINES (FOR BOOM)...........................................................228 OIL COOLER HYD. LINES.................................................................230 LOW. HYD. LINES.......................................................................232 SWIVEL JOINT INSTAL...................................................................236 SWIVEL JOINT..........................................................................238 HYD. OIL TANK ASSY....................................................................240 HYD. OIL TANK ASSY....................................................................242 HYD. LINES ASSY.......................................................................248 VALVE ASSY............................................................................252 VALVE ASSY............................................................................254 POWER PLANT............................................................................... 0 POWER PLANT ASSY......................................................................256 PUMP INSTAL...........................................................................262 POWER DIVIDER.........................................................................264 MUFFLER INSTAL........................................................................266 FUEL LINES............................................................................268 RADIATOR INSTAL.......................................................................270 AIR CLEANER INSTAL....................................................................272 FUEL TANK ASSY........................................................................274 ELECTRIC SYSTEM........................................................................... 0 ELEC ASSY (R.H. DECK).................................................................276 ELEC ASSY (REV. FRAME)................................................................280 ELEC ASSY (FLOOR PLATE)...............................................................286 RELAY BOX ASSY........................................................................290 ELEC ASSY (L.H. GUARD)................................................................292 ELEC ASSY (CAB / STANDARD)(CAB / M/L CONTROLLER)......................................294 ELEC ASSY (LEFT DECK).................................................................298 WASHER TANK INSTAL....................................................................304 WASHER TANK ASSY......................................................................306 BATTERY INSTAL........................................................................308 RELAY ASSY............................................................................310 CAB / GUARD............................................................................... 0 CAB INSTAL............................................................................312 CAB ASSY..............................................................................316 DOOR ASSY.............................................................................324 RUBBER SHEET INSTAL (OPERATORβS ROOM).................................................330 WIPER INSTAL..........................................................................332 LOCK ASSY.............................................................................334 ROLL BLIND............................................................................336 SASH ASSY.............................................................................338 L.H. GUARD INSTAL.....................................................................340 L.H. GUARD ASSY.......................................................................344 L.H. GUARD ASSY.......................................................................348 FRONT GUARD ASSY......................................................................350 INSULATION ASSY.......................................................................352 INSULATION ASSY.......................................................................356 DRUM GUARD ASSY (FRONT / REAR)........................................................358 SWING BEARING COVER...................................................................362 COVER ASSY (SWING FRAME)..............................................................364 UNDER COVER ASSY......................................................................366 R.H. UNDER COVER ASSY.................................................................368 R.H. UNDER COVER ASSY.................................................................370 UNDER COVER ASSY......................................................................372 AUX. PLATFORM ASSY....................................................................374 R.H. DECK INSTAL......................................................................376 R.H. DECK INSTAL (UNDER OF CAB).......................................................378 L.H. DECK INSTAL......................................................................380 STEP ASSY.............................................................................384 STEP ASSY.............................................................................388 LOWER SYSTEM.............................................................................. 0 PROPEL MOTOR ASSY.....................................................................390 REDUCTION UNIT ASSY...................................................................392 IDLER ASSY............................................................................394 IDLER ADJUST ASSY.....................................................................396 ROLLER ASSY (UPPER / LOWER)...........................................................398 ROLLER ASSY, TRACK....................................................................400 ROLLER ASSY, UPP......................................................................402 FRAME COVER ASSY......................................................................404 CRAWLER FRAME CONNECTING PIN..........................................................406 SHOE ASSY (48inch)....................................................................410 SHOE ASSY (52inch)....................................................................412 TRANSLIFTER ASSY......................................................................414 TRANSLIFTER HYD. LINES ...............................................................416 CRANE ATTACHMENT.......................................................................... 0 LOW. BOOM ASSY........................................................................420 UPP. BOOM ASSY........................................................................422 INSERT BOOM...........................................................................424 INSERT BOOM...........................................................................426 INSERT BOOM...........................................................................428 BOOM POINT SHEAVE ASSY................................................................430 IDLER SHEAVE ASSY.....................................................................432 GUY CABLE (Ο34).......................................................................434 BOOM GUY CABLE........................................................................436 GUY CABLE (Ο34).......................................................................438 GUIDE ROLLER ASSY.....................................................................440 GUIDE ROLLER ASSY.....................................................................442 ANGLE MATER INSTAL (BOOM).............................................................444 CABLE ROLLER ASSY.....................................................................446 JIB ASSY..............................................................................448 INSERT JIB ASSY.......................................................................450 STRUT ASSY............................................................................452 JIB POINT SHEAVE ASSY.................................................................454 JIB GUY CABLE.........................................................................456 CABLE GUIDE ROLLER ASSY...............................................................458 BOOM BACK STOP ASSY...................................................................460 AUX. SHEAVE ASSY......................................................................466 WIRE ROPE ASSY........................................................................468 LUFFING ATTACHMENT........................................................................ 0 LUFFING JIB ASSY......................................................................472 UPPER BOOM ASSY.......................................................................474 TAPER BOOM ASSY.......................................................................476 FRONT STRUT ASSY......................................................................478 STRUT SHEAVE ASSY (FRONT STRUT).......................................................480 REAR STRUT ASSY.......................................................................482 STRUT SHEAVE ASSY (REAR STRUT)........................................................486 LOW. JIB ASSY.........................................................................488 STRUT BACKSTOP ASSY...................................................................490 BACK STOP ASSY........................................................................492 HYD. OIL TANK INSTAL..................................................................494 HYD. OIL TANK ASSY....................................................................496 HYD, OIL TANK.........................................................................498 JIB BACKSTOP ASSY.....................................................................500 UPP. JIB ASSY.........................................................................502 JIB POINT SHEAVE ASSY.................................................................504 IDLER SHEAVE ASSY.....................................................................506 CABLE ROLLER ASSY (FOR UPP. BOOM).....................................................508 INSERT JIB............................................................................510 CABLE ROLLER ASSY (FOR LUFFING INSERT JIB)............................................512 AUX. SHEAVE ASSY......................................................................514 PANEL ASSY............................................................................516 TRAVELING KIT.........................................................................518 GANTRY.................................................................................... 0 GANTRY ASSY...........................................................................520 SUB GANTRY ASSY.......................................................................522 SHEAVE ASSY...........................................................................524 FRAME ASSY............................................................................526 MAST ASSY.............................................................................528 MAST ASSY.............................................................................532 ROLLER ASSY...........................................................................536 REEVING WINCH............................................................................. 0 REEVING WINCH ASSY....................................................................538 REEVING WINCH ASSY....................................................................540 WINCH HYD. LINES......................................................................542 WINCH HYD. LINES......................................................................544 GUIDE ROLLER ASSY.....................................................................548 ROLLER ASSY...........................................................................552 ROLLER ASSY...........................................................................554 GUIDE ROLLER ASSY / OPTION (FOR UPP. BOOM)............................................556 SAFETY DEVICE............................................................................. 0 SAFETY DEVICE HARNESS (FOR GANTRY)....................................................558 SAFETY DEVICE HARNESS (FOR MAST)......................................................562 SAFETY DEVICE HARNESS (FOR BASE)......................................................566 SAFETY DEVICE HARNESS (BOOM ANGLE SENSOR INSTAL)......................................570 OVERHOIST PREVENTIVE DEVICE (FOR CRANE BOOM)..........................................572 SAFETY DEVICE HARNESS (FOR JIB).......................................................576 OVERHOIST PREVENTIVE DEVICE (FOR LUFFING).............................................578 ANGLE SENSOR INSTAL...................................................................584 LIMIT SWITCH ASSY (BOOM OVERHOIST L/S)(BOOM)..........................................586 HOOK OVERHOIST L/S (FOR CRANE)........................................................588 HOOK OVERHOIST LIMIT SWITCH (FOR AUX. SHEAVE & JIB)...................................590 OVERHOIST LIMIT SWITCH (FOR LUFFING)..................................................592 LIMIT SWITCH ASSY.....................................................................594 COUNTERWEIGHT / FRAME..................................................................... 0 COUNTERWEIGHT ASSY....................................................................596 CARBODY WEIGHT ASSY...................................................................598 SWING ALARM LAMP ASSY.................................................................602 REV. FRAME............................................................................604 REV. FRAME ASSY.......................................................................606 RUBBER ASSY...........................................................................608 COUNTERWEIGHT REMOVAL.................................................................610 PIN ASSY..............................................................................614 HYD. LINES ASSY.......................................................................616 VALVE ASSY............................................................................620 VALVE ASSY............................................................................622 ELEC ASSY.............................................................................624 LABEL..................................................................................... 0 LABEL (WITHOUT FREE FALL).............................................................626 LABEL (WITH FREE FALL)................................................................636 LABEL ASSY (FOR CRANE)................................................................644 OTHERS.................................................................................... 0 AIR CONDITIONER (INDOOR UNIT).........................................................648 LIFE HAMMER INSTAL (OPTION)...........................................................738 LEVEL GAUGE INSTAL (OPTION)...........................................................736 BOOM CONTROL PEDAL INSTAL (OPTION)....................................................734 OVER PAYOUT PREVENTIVE DEVICE (FOR DRUM SELECT / OPTION)..............................730 GUARD INSTAL (LEFT WINDOW / OPTION)...................................................728 HANDRAIL INSTAL (OPTION)..............................................................726 EXTINGUISHER INSTAL (OPTION)..........................................................724 ALARM ASSY (OPTION)...................................................................722 HEAD GUARD (OPTION)...................................................................720 PLATE ASSY............................................................................718 HYD. LINES (HEATING SYSTEM)...........................................................716 BOOM FOOT PIN ASSY....................................................................714 TRAVELING KIT (GUY CABLE).............................................................712 TRAVELING KIT (GUY CABLE / OPTION)....................................................710 TRAVELING KIT (FOR GUY CABLE).........................................................708 BOOM NESTING (OPTION).................................................................706 WINDOW SENSOR (FOR CRANE)(ADD.PART FOR CRANE).........................................702 FAN INSTAL (15cm FAN).................................................................700 AUX. PLATFORM.........................................................................698 CALL ASSY / ONE-WAY CALL..............................................................696 FOOT ACCELERATOR (RIGHT & LEFT)(RIGHT)(LEFT)..........................................692 SWITCH INSTAL (FOR DRUM TURN SENSOR)..................................................690 SENSOR INSTAL.........................................................................688 MONITOR INSTAL........................................................................684 BOOM HANDRAIL / OPTION................................................................682 STEP ASSY, BOOM (FOR 10ft INSERT BOOM)(FOR 20ft INSERT BOOM)(FOR 40ft INSERT BOOM)....680 STEP ASSY, BOOM (FOR INSERT BOOM)(FOR BOOM TIP).......................................678 STEP ASSY, BOOM (FOR UPP. BOOM)(FOR LOW. JIB).........................................676 SPARE PART KIT........................................................................674 TOOL ASSY.............................................................................672 TOOL ASSY.............................................................................670 UPPER FINAL...........................................................................668 SEAT ASSY.............................................................................666 UPPER FINAL (ANTI-SLIP)...............................................................664 UPPER FINAL...........................................................................662 UPPER FINAL...........................................................................660 UPPER FINAL...........................................................................658 AIR CONDITIONER (OUTDOOR UNIT)........................................................654 INDEX OF PART NO..........................................................................741
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
