Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF
$28.95
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
Description
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
FILE DETAILS:
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
Language : English
Pages :267
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
FOREWORD
GENERAL
- This shop manual has been prepared as an aid to improve the quality of repairs by
giving the serviceman an accurate understanding of the product and by showing him the correct way
to perform repairs and make judgements. Make sure you understand the contents of this manual and
use it to full effect at every opportunity. - This shop manual mainly contains the necessary technical information for operations performed
in a service workshop. For ease of understanding, the manual is divided into the following
chapters; these chapters are further divided into the each main group of components.
This section explains the structure and function of each component. It serves not only to give
an understanding of the structure, but also serves as reference material for troubleshooting.
This section explains checks to be made before and after performing repairs, as well
as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.
or assembling each component, as well as precautions to be taken for these operations.
This section gives the judgement standards when inspecting disassembled parts.
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
COVER 1
CONTENTS 2
01 GENERAL 21
GENERAL 22
GENERAL VIEW 23
SPECIFICATIONS 25
GENERAL ASSEMBLY DRAWING 28
ENGINE PERFORMANCE CURVE 36
WEIGHT TABLE 44
11 STRUCTURE AND FUNCTION 45
STRUCTURE AND FUNCTION 46
GENERAL STRUCTURE 47
INTAKE AND EXHAUST SYSTEM 51
TURBOCHARGER 59
AFTER-COOLER (SA6D110-1) 61
ENGINE BODY 62
CYLINDER HEAD 62
MAIN MOVING PARTS 64
LUBRICATION SYSTEM 74
LUBRICATION SYSTEM CHART 74
OIL PUMP 76
REGULATOR VALVE 78
OIL FILTER (BUILT-IN SAFETY VALVE) 78
OIL FILTER (WITH ELEMENT CLOGGING CAUTION SENSOR) 79
BY-PASS OIL FILTER 80
OIL COOLER 81
FUEL SYSTEM 83
FUEL SYSTEM CHART 83
FUEL INJECTION PUMP 84
GOVERNOR 92
FEED PUMP 97
FUEL INJECTION NOZZLE 99
FUEL FILTER101
FUEL CUT SOLENOID103
ENGINE STOP MOTOR104
COOLING SYSTEM109
COOLING SYSTEM CHART109
WATER PUMP110
THERMOSTAT112
ELECTRICAL SYSTEM113
WIRING DIAGRAM113
ALTERNATOR115
STARTING MOTOR116
ELECTRICAL INTAKE AIR HEATER118
OIL PRESSURE SWITCH120
RELAY SWITCH120
ACCESSORY121
AIR COMPRESSOR121
12 TESTING AND ADJUSTING123
TESTING AND ADJUSTING124
INTAKE AND EXHAUST SYSTEM125
MEASURING EXHAUST GAS COLOR125
ADJUSTING VALVE CLEARANCE126
ENGINE BODY127
MEASURING COMPRESSION PRESSURE127
MEASURING BLOW-BY PRESSURE128
LUBRICATION SYSTEM129
MEASURING OIL PRESSURE129
MEASURING OIL TEMPERATURE129
FUEL SYSTEM130
TESTING AND ADJUSTING FUEL INJECTION TIMING 130
ADJUSTING FUEL CUT SOLENOID132
COOLING SYSTEM134
TESTING AND ADJUSTING FAN BELT TENSION134
PERFORMANCE TEST135
RUN-IN STANDARD135
PERFORMANCE TEST CRITERIA137
TESTING AND ADJUSTING DATA141
FUEL INJECTION PUMP CALIBRATION DATA141
TESTING AND ADJUSTING TOOL LIST149
TESTING AND ADJUSTING DATA150
TROUBLESHOOTING155
METHOD OF READING TROUBLESHOOTING TABLE155
TROUBLESHOOTING TABLE157
13 DISASSEMBLY AND ASSEMBLY177
DISASSEMBLY AND ASSEMBLY178
OVERALL DISASSEMBLY179
OVERALL ASSEMBLY192
DISASSEMBLY AND ASSEMBLY OF COMPONENTS217
TURBOCHARGER218
DISASSEMBLY218
ASSEMBLY221
OIL PUMP226
DISASSEMBLY226
ASSEMBLY227
WATER PUMP228
DISASSEMBLY228
ASSEMBLY230
14 MAINTENANCE STANDARD232
MAINTENANCE STANDARD233
INTAKE AND EXHAUST SYSTEM234
TURBOCHARGER234
ENGINE BODY235
CYLINDER HEAD 235
VALVE AND VALVE GUIDE236
ROCKER ARM,PUSH ROD AND TAPPET 238
CYLINDER LINER239
CYLINDER BLOCK240
CRANKSHAFT242
CAMSHAFT243
PISTON,PISTON RING AND PISTON PIN244
CONNECTING ROD246
TIMING GEAR247
FLYWHEEL AND FLYWHEEL HOUSING 248
LUBRICATION SYSTEM249
OIL PUMP249
REGULATOR VALVE AND SAFETY VALVE251
COOLING SYSTEM253
WATER PUMP AND THERMOSTAT253
15 REPAIR AND REPLACEMENT OF PARTS254
REPLACING VALVE SEAT INSERTS255
REPLACING NOZZLE HOLDER SLEEVE259
PRESSURE TEST261
REPLACING VALVE GUIDE262
GRINDING VALVE263
REPLACING CAMSHAFT BUSHING264
REPLACING CRANKSHAFT GEAR266
REPLACING CAMSHAFT GEAR266
REPLACING FLYWHEEL RING GEAR267
IMAGES PREVIEW OF THE MANUAL:
S.M 24/12/24
