Komatsu 210M Dump Truck Operation & Maintenance Manual BFA40DP EP 24577 24647 A10609 A10624 – PDF Download

Description

Komatsu 210M Dump Truck Operation & Maintenance Manual BFA40DP EP 24577 24647 A10609 A10624

Description:

Komatsu 210M Dump Truck Operation & Maintenance Manual BFA40DP EP 24577 24647 A10609 A10624

• This Manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently.
• All operators and maintenance personnel should read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when operating or accomplishing repairs on the truck.
• The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest. Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment.
• The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck.
• A product identification plate is located on the frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The KOMATSU Haulpak Truck Model designation consists of three numbers and one letter (i.e. 630E). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical wheelmotor drive system.
• The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.
• The Gross Vehicle Weight (GVW) is what determines the load on the drive train, frame, tires, and other components. The vehicle design and application guidelines are sensitive to the total maximum Gross Vehicle Weight (GVW) and this means the TOTAL WEIGHT: the Empty Vehicle Weight + the fuel & lubricants + the payload

Table Of Contents:

Komatsu 210M Dump Truck Operation & Maintenance Manual BFA40DP EP 24577 24647 A10609 A10624

MAIN MENU...................................................... 0
COVER.......................................................... 1
INTRODUCTION................................................... 3
	FOREWORD................................................... 7
		ALERTS Page............................................ 8
		TABLE OF CONTENTS...................................... 9
		TRUCK MODEL ILLUSTRATION...............................12
		About This Manual......................................13
		STANDARD CHARTS AND TABLES.............................15
SAFETY.........................................................21
	GENERAL SAFETY.............................................21
	PRECAUTIONS DURING OPERATION...............................25
		OPERATING MACHINE......................................26
		BATTERY................................................29
		TOWING.................................................30
	PRECAUTIONS FOR MAINTENANCE................................31
		BEFORE CARRYING OUT MAINTENANCE........................31
		DURING MAINTENANCE.....................................32
		TIRES..................................................35
		ADDITIONAL JOB SITE RULES..............................36
		WHEN REPAIRS ARE NECESSARY.............................37
	WARNINGS AND CAUTIONS......................................39
OPERATION......................................................47
	OPERATING INSTRUCTIONS.....................................47
		PREPARING FOR OPERATION................................47
		SAFETY IS THINKING AHEAD...............................47
		At The Truck - Ground Level Walk Around Inspection.....47
		Walk Around Inspection - Illustration..................48
	ENGINE START-UP SAFETY PRACTICES...........................50
	AFTER ENGINE HAS STARTED...................................51
	MACHINE OPERATION SAFETY PRECAUTIONS.......................52
	LOADING....................................................52
	HAULING....................................................53
	PASSING....................................................53
	DUMPING....................................................54
	TOWING.....................................................55
	SAFE PARKING PROCEDURES....................................55
	ENGINE SHUTDOWN PROCEDURE..................................56
	OPERATOR CAB AND CONTROLS..................................57
		THROTTLE PEDAL.........................................57
		DYNAMIC RETARDING PEDAL................................57
		DIMMER SWITCH..........................................57
		BRAKE PEDAL............................................57
		HOIST CONTROL VALVE....................................58
		SELECTOR SWITCH........................................58
		ENGINE SHUTDOWN SWITCH.................................58
		ENGINE IDLE SWITCH.....................................59
		12VDC POWER SUPPLY.....................................59
		COMPUTER DIAGNOSTIC PORT...............................59
		DATA STORE SWITCH......................................59
		STEERING COLUMN........................................59
		HORN...................................................59
		HEATER ASSEMBLY........................................59
		CAB AIR FILTER.........................................60
		LADDER LIGHT...........................................60
		GROUND LEVEL SHUTDOWN..................................60
		STANDARD OPERATOR SEAT.................................61
		ISRINGHAUSEN OPERATOR SEAT (OPTIONAL)..................62
	INSTRUMENTS AND INDICATORS.................................63
		Control Symbols........................................63
	INSTRUMENT PANEL...........................................64
	FIGURE 3-7. INST. PANEL, GAUGES, INDICATORS, & CONTROLS....64
	FIGURE 3-8. INST. PANEL, GAUGES, INDICATORS, & CONTROLS....65
	CENTRY FUEL SYSTEM DIAGNOSTICS.............................77
MAINTENANCE....................................................79
	LUBRICATION AND SERVICE....................................79
		LUBRICATION CHART......................................80
		10 HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS.....81
		50 HOUR LUBRICATION AND MAINTENANCE CHECKS.............83
		100 HOUR LUBRICATION AND MAINTENANCE CHECKS............84
		250 HOUR LUBRICATION AND MAINTENANCE CHECKS............85
		500 HOUR LUBRICATION AND MAINTENANCE CHECKS............86
		1000 HOURS LUBRICATION AND MAINTENANCE CHECKS..........87
		5000 HOURS LUBRICATION AND MAINTENANCE CHECKS..........88
		10000 HOURS LUBRICATION AND MAINTENANCE CHECKS.........88
	LINCOLN AUTOMATIC LUBRICATION SYSTEM.......................89
		Operation..............................................89
		Components.............................................89
			24 VDC Solid State Timer Check.....................91
		Injector Adjustment....................................92
		GENERAL INSTRUCTIONS...................................90
			Lubricant Required for System......................90
			Initial Reservoir Fill.............................90
			System Priming.....................................90
		System Checkout........................................91
		TROUBLESHOOTING CHART..................................93
SPECIFICATIONS.................................................95
	Major Component Descriptions...............................95
	Major Component Illustration...............................96
	SPECIFICATIONS.............................................97
OPTIONAL EQUIPMENT.............................................99
	PAYLOAD METER..............................................99

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KOMATSU 210M DUMP TRUCK OPERATION & MAINTENANCE MANUAL BFA40DP EP 24577 24647 A10609 A10624 – PDF DOWNLOAD:

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