Komatsu 210M Dump Truck Shop Manual DG694 – PDF DOWNLOAD 

Description

Komatsu 210M Dump Truck Shop Manual DG694 – PDF DOWNLOAD

FILE DETAILS:

Komatsu 210M Dump Truck Shop Manual DG694 – PDF DOWNLOAD 

Language : English
Pages : 478
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Komatsu 210M Dump Truck Shop Manual DG694 – PDF DOWNLOAD 

MAIN MENU 0
COVER 1
TABLE OF CONTENTS 7
GENERAL INFORMATION 9
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS 11
GENERAL SAFETY AND TRUCK OPERATION 15
WARNINGS AND CAUTIONS 37
CHARTS AND TABLES 43
STORAGE PROCEDURES 49
STRUCTURES 69
STRUCTURAL COMPONENTS 71
COWL AND HOOD 71
DECKS 71
RIGHT DECK STRUCTURE 71
REMOVAL 71
INSTALLATION 74
INSPECTION 72
DUMP BODY 73
DUMP BODY 73
REMOVAL 73
INSTALLATION 74
BODY PIVOT PINS AND SPACERS 74
REMOVAL 74
INSTALLATION 74
BODY-UP PIN 75
INSTALLATION 75
BODY PADS 75
ROCK EJECTORS 76
INSPECTION 76
BODY POSITION INDICATOR 76
LINER PLATES/BODY REPAIR 76
BODY-UP LIMIT SWITCH 76
ADJUSTMENT 76
MAINTENANCE 78
FUEL TANK 79
FUEL TANK 79
REMOVAL 79
INSTALLATION 80
CLEANING 80
VENT 80
GAUGE 80
REMOVAL 80
INSTALLATION 80
ENGINE, FUEL, COOLING AND AIR CLEANER 81
COOLING SYSTEM 83
RADIATOR 83
REMOVAL 83
INSTALLATION 85
REPAIR 86
HEAT EXCHANGER 86
REMOVAL 86
INSTALLATION 87
REPAIR 87
ENGINE 89
ENGINE 89
REMOVAL 89
INSTALLATION 91
REPAIR 93
AIR FILTRATION SYSTEM 95
AIR CLEANER 95
SERVICE CHECKS 95
FILTER ELEMENT REPLACEMENT 95
MAIN FILTER ELEMENT 97
REMOVAL 95
INSTALLATION 95
MAIN FILTER ELEMENT CLEANING 97
PRECLEANER SECTION 98
CLEANING PRECLEANER TUBES 98
AIR INTAKE TROUBLESHOOTING 99
ENGINE COMPONENTS 101
THROTTLE CONTROL 101
THROTTLE CONTROL PEDAL 101
REMOVAL/INSTALLATION 101
THROTTLE CONTROL LEVER 101
THROTTLE CONTROL ADJUSTMENT 103
ATEC THROTTLE POSITION SENSOR 104
THROTTLE POSITION SENSOR 104
REMOVAL 104
INSTALLATION 105
FAN 105
REMOVAL 105
INSTALLATION 105
FAN BELT ADJUSTMENT 105
ALTERNATOR BELT ADJUSTMENT 106
ELECTRIC SYSTEM (24VDC NON-PROPULSION) 107
24VDC ELECTRICAL SUPPLY SYSTEM 109
ELECTRICAL SYSTEM DESCRIPTION 109
BATTERY 109
SERVICE 109
STORAGE 109
MAINTENANCE AND TROUBLE SHOOTING 110
SPILLAGE 111
BATTERY CHARGING ALTERNATOR 111
OPERATION 111
MAGNETIZING THE ROTOR 113
REGULATOR ADJUSTMENT 113
CIRCUIT CHECKOUT 113
BATTERY CHARGING CIRCUIT COMPONENTS 113
BATTERY EQUALIZER 114
PURPOSE 114
CIRCUIT CHECKOUT 115
ELECTRICAL SYSTEM COMPONENTS 117
ELECTRICAL CIRCUIT CHECKOUT 117
HORN, WINDSHIELD WIPER, AND WINDSHIELD WASHER CIRCUITS 117
WINDSHIELD WASHER CIRCUIT 117
WINDSHIELD WIPER CIRCUIT CHECKOUT PROCEDURE 117
BRAKE LOCK AND PARK BRAKE CIRCUITS 118
BRAKE LOCK SWITCH CIRCUIT 118
BRAKE LOCK CHECKOUT 118
PARK BRAKE SWITCH AND CIRCUIT 118
PARK BRAKE CHECKOUT 118
LOW BRAKE PRESSURE SWITCH AND CIRCUIT 118
GAUGES AND CIRCUIT COMPONENTS 118
CIRCUIT COMPONENTS 118
LOW BRAKE PRESSURE WARNING AND INDICATOR LIGHT CIRCUITS 119
CIRCUIT COMPONENTS 119
HOIST CONTROL CIRCUIT 121
HOIST CONTROL SWITCH CIRCUIT CHECKOUT 121
BODY-UP LIMIT SWITCH 121
BODY-UP LIMIT SWITCH CIRCUIT CHECKOUT 121
STEERING BLEEDDOWN TIMER CIRCUIT 121
CIRCUIT COMPONENTS 122
STEERING BLEEDDOWN CIRCUIT CHECKOUT 122
ACCUMULATOR PRECHARGE CIRCUIT 122
ENGINE SHUTDOWN CIRCUIT 122
LIGHT CIRCUIT 122
CIRCUIT CHECKOUT 123
HEATER AND AIR CONDITIONER CIRCUIT 123
CIRCUIT COMPONENTS 123
CIRCUIT CHECKOUT 123
24 VDC ELECTRICAL START SYSTEM 124
24VDC ELECTRIC START SYSTEM 124
OPERATION 124
CRANKING MOTOR 124
REMOVAL 124
INSTALLATION 124
CRANKING MOTOR TROUBLESHOOTING 125
PRELIMINARY INSPECTION 125
NO-LOAD TEST 125
INTERPRETING RESULTS OF TEST 125
DISASSEMBLY 126
CLEANING AND INSPECTION 128
ARMATURE SERVICING 128
FIELD COIL CHECKS 128
FIELD COIL REMOVAL 128
SOLENOID CHECKS 129
ASSEMBLY 130
PINION CLEARANCE 130
MAGNETIC SWITCH 131
REMOVAL 131
INSTALLATION 131
COIL TEST 131
ELECTRIC START SYSTEM WIRING DIAGRAM 132
STARTER, ENGINE 24 VDC 133
CIRCUIT CHECK-OUT 133
ALLISON TRANSMISSION ELECTRONIC CONTROL (ATEC) 135
ATEC SYSTEM OPERATION 135
RANGE SELECTOR 135
DO NOT SHIFT LIGHT 135
CHECK TRANS LIGHT 136
SYSTEM DESCRIPTION 136
TRANSMISSION CONTROL CIRCUITS 137
BATTERY CHARGING CIRCUIT 137
CONTROL POWER AND MEMORY CIRCUITS 138
START CIRCUIT 138
CHECK TRANSMISSION WARNING LIGHT CIRCUIT 138
BACKUP HORN AND LIGHT CIRCUIT 138
HOIST INTERLOCK CIRCUIT 138
AUTO/MANUAL CIRCUIT 138
OVERSPEED RELAY CIRCUIT 138
SPEEDOMETER CIRCUIT 139
TRANSMISSION CIRCUIT COMPONENTS 140
CIRCUIT DESCRIPTION AND CHECKOUT 141
ATEC DIAGNOSTIC CODES 144
TRANSMISSION AND PTO 145
TRANSMISSION 147
TRANSMISSION 147
TRANSMISSION REMOVAL 147
TRANSMISSION INSTALLATION 148
TRANSMISSION FILL INSTRUCTIONS 149
TRANSMISSION FILTER 150
SERVICE 150
TRANSMISSION OIL COOLER 151
REMOVAL AND INSTALLATION 151
REPAIR 151
POWER TAKE OFF (PTO) 153
PTO GEARBOX 153
REMOVAL 153
INSTALLATION 153
DISASSEMBLY 154
ASSEMBLY 155
DRIVELINES & U-JOINTS 157
REMOVAL 157
INSTALLATION 157
DISASSEMBLY 157
ASSEMBLY 158
DRIVE AXLE, SPINDLES AND WHEELS 159
TIRES AND RIMS 161
TIRES AND RIMS 161
GENERAL INFORMATION 161
TIRE REMOVAL FROM RIM 162
TIRE INSTALATION ON RIM 162
FRONT TIRE AND RIM 163
REMOVAL 163
INSTALLATION 164
REAR TIRE AND RIM 164
REMOVAL 164
INSTALLATION 164
TIRE MATCHING 165
FRONT WHEEL HUB AND SPINDLES 167
FRONT WHEEL HUB 167
REMOVAL 167
FRONT WHEEL BEARING AND BRAKE DISC REPLACEMENT 168
FRONT WHEEL HUB INSTALLATION AND BEARING ADJUSTMENT 168
FRONT WHEEL SPINDLE REMOVAL 169
FRONT WHEEL SPINDLE INSTALLATION 170
STEERING LINKAGE REMOVAL 171
STEERING LINKAGE BALL STUD AND BEARING REMOVAL 171
FRONT WHEEL TOE-IN ADJUSTMENT 172
BIAS PLY TIRES 172
RADIAL TIRES 172
FINAL DRIVE ATTACHMENTS 173
FINAL DRIVE ANCHOR 173
PIN REMOVAL 173
PIN INSTALLATION 174
BEARING REMOVAL AND INSPECTION 174
BEARING INSTALLATION 174
PANHARD ROD 174
REMOVAL 174
INSTALLATION 174
BEARING REPLACEMENT 175
FINAL DRIVE ASSEMBLY 177
COMPLETE FINAL DRIVE ASSEMBLY 177
REMOVAL 177
INSTALLATION 178
DIFFERENTIAL CARRIER ASSEMBLY-SERVICE WITH COMPLETE FINAL DRIVE ASSEMBLY REMOVED FROM UNDER TRUCK 179
REMOVAL 179
INSTALLATION 180
DIFFERENTIAL CARRIER ASSEMBLY SERVICE WITH FINAL DRIVE IN PLACE UNDER TRUCK 181
REMOVAL 181
INSTALLATION 182
DIFFERENTIAL CAGE REMOVAL 183
PINION REMOVAL 183
DIFFERENTIAL CAGE DISASSEMBLY 183
SPIDER GEAR BEARING REMOVAL 184
CLEANING AND INSPECTION 185
SPIDER GEAR BEARING INSTALLATION 185
DIFFERENTIAL CAGE ASSEMBLY 185
PINION INSTALLATION AND BEARING ADJSTMENT 186
DIFFERENTIAL CAGE INSTALLATION 187
CARRIER BEARING AND BACKLASH ADJUSTMENT 188
FINAL DRIVE PLANETARIES AND WHEEL HUBS 189
PLANETARY DRIVE 189
PLANETARY DRIVE REMOVAL 189
PLANETARY REACTOR AND RING GEAR REMOVAL 190
PLANETARY REACTOR AND RING GEAR INSTALLATION 190
CLEANING AND INSPECTION 191
PLANETARY DRIVE INSTALLATION 191
PLANETARY CARRIER DISASSEMBLY 191
PLANETARY CARRIER DISASSEMBLY 192
WHEEL HUB AND BEARINGS 192
REMOVAL 192
BEARING REPLACEMENT 193
INSTALLATION 193
HYDRAIR II SUSPENSIONS 197
FRONT SUSPENSIONS 199
FRONT SUSPENSIONS 199
REMOVAL 199
INSTALLATION 200
DISASSEMBLY 201
INSPECTION 201
ASSEMBLY 202
REAR SUSPENSION 203
REAR SUSPENSION 203
REMOVAL 203
INSTALLATION 204
DISASSEMBLY 204
ASSEMBLY 205
REAR SUSPENSION SPHERICAL BEARING REPAIR 206
DISASSEMBLY 206
INSPECTION 206
ASSEMBLY 206
OILING AND CHARGING PROCEDURES 207
GENERAL 207
EQUIPMENT LIST 207
HYDRAIR SERVICE KIT 207
INSTALLATION OF CHARGING KIT 207
REMOVAL OF CHARGING KIT 208
SUPPORT BLOCKS FOR OILING AND CHARGING DIMENSIONS 208
FRONT SUSPENSION 208
FRONT SUSPENSION OILING 208
FRONT SUSPENSION NITROGEN CHARGING 209
REAR SUSPENSION 210
REAR SUSPENSION OILING 210
REAR SUSPENSION NITROGEN CHARGING 211
OIL AND NITROGEN SPECIFICATIONS CHARTS 212
BRAKE CIRCUIT 213
BRAKE CIRCUIT 215
CIRCUIT OPERATION 215
CHARGING 215
MANUAL APPLICATION 216
HYDRAULIC OIL MANIFOLD 216
BRAKE ACCUMULATORS 216
ACCUMULATOR PRECHARGE 216
LOW-PRESSURE BRAKE DETECTION MODULE 216
LOW-PRESSURE SENSING SHUTTLE VALVE 216
BRAKE ACCUMULATOR PRESSURE CHECKS 216
ACCUMULATOR SHUTTLE VALVE 217
ACCUMULATOR DISCHARGE VALVES (BLEEDDOWN VALVES) 217
EMERGENCY APPLY VALVE 217
BRAKE PRESSURE WARNING SWITCH 217
BRAKE MANIFOLD 217
BRAKE LOCK SHUTTLE VALVE 217
BRAKE LOCK SOLENOID VALVE 218
BRAKE MANIFOLD SHUTTLE VALVE 218
STEERING BLEEDDOWN SOLENOID VALVE 218
STEERING ACCUMULATOR PRESSURE CHECK 218
SERVICE BRAKE TREADLE VALVE 218
RETARDER TREADLE VALVE 218
SERVICE BRAKE/RETARDER SHUTTLE VALVE 219
STOP LIGHT MANIFOLD AND TEE 219
REAR BRAKE SHUTTLE VALVE 219
WET DISC BRAKE ASSEMBLY 219
BRAKE CIRCUIT COMPONENT SERVICE 221
LOW PRESSURE BRAKE DETECTION MODULE 221
BRAKE MANIFOLD 221
BRAKE ACCUMULATOR REPAIR 222
SERVICE BRAKE TREADLE VALVE REPAIR 222
REMOVAL 222
INSTALLATION 223
DISASSEMBLY OF TREADLE VALVE ASSEMBLY 223
REMOVAL OF BRAKE MANIFOLD 223
BRAKE VALVE DISASSEMBLY 225
ASSEMBLY OF TREADLE VALVE ASSEMBLY 225
BRAKE VALVE ASSEMBLY 225
INSTALLATION OF BRAKE MANIFOLD 227
ADJUSTMENT FOR MAXIMUM DELIVERY PRESSURE 227
BRAKE PEDAL ADJUSTMENT 229
SERVICE BRAKE TREADLE PEDAL 230
PEDAL DISASSEMBLY 230
PEDAL ASSEMBLY 230
RETARDER TREADLE VALVE 231
REMOVAL 231
INSTALLATION 231
DISASSEMBLY 231
ASSEMBLY 233
RETARDER TREADLE PEDAL DISASSEMBLY 234
RETARDER TREADLE PEDAL ASSEMBLY 234
BRAKE CIRCUIT CHECKOUT PROCEDURE 235
CIRCUIT TRACKING 235
INITIAL SYSTEM SET-UP 236
CHECK OF BRAKE CIRCUIT SHUTTLE VALVES 236
BRAKE SYSTEM CHECKOUT 237
FAILURE MODE CHECKOUT 238
BRAKE VALVE LEAKAGE 236
TROUBLESHOOTING 239
CHECKOUT DATA SHEET 243
FRONT WHEEL SPEED DISC BRAKES 245
FRONT WHEEL SPEED DISC BRAKES 245
LINING REPLACEMENT ON TRUCK 245
BRAKE CALIPER REPAIR 246
REMOVAL 246
INSTALLATION 246
PISTON AND SEAL REMOVAL 246
PISTON AND SEAL INSTALLATION 247
BRAKE CALIPER BENCH TEST 247
FRONT BRAKE BLEEDING PROCEDURE 248
FRONT SERVICE BRAKE BURNISHING PROCEDURE 248
REAR WET DISC BRAKE ASSEMBLY 251
WET DISC BRAKE ASSEMBLY 251
REMOVAL 251
INSTALLATION 252
WET DISC BRAKE DISASSEMBLY 253
BRAKE PISTON DISASSEMBLY 256
BRAKE PISTON INSPECTION 256
BRAKE PISTON ASSEMBLY 256
FLOATING RING SEAL INSTALLATION 257
WET DISC BRAKE ASSEMBLY 261
REAR WET DISC BRAKE BLEEDING PROCEDURE 263
REAR BRAKE DISC WEAR INDICATOR 264
REMOVAL/INSTALLATION FROM ONE BRAKE TO ANOTHER 264
PARKING BRAKE 265
PARKING BRAKE 265
REMOVAL/INSTALLATION 265
PARK BRAKE LINING ADJUSTMENT 265
PARK BRAKE LINKAGE ADJUSTMENT 265
PARK BRAKE ACTUATOR ASSEMBLY 266
REMOVAL 266
INSTALLATION 266
DISASSEMBLY 267
ASSEMBLY 267
ACTUATOR SPRING POD DISASSEMBLY 267
ACTUATOR SPRING POD ASSEMBLY 268
PARK BRAKE BURNISHING 268
HYDRAULIC SYSTEM 269
HYDRAULIC SYSTEM 271
HYDRAULIC SYSTEM DESCRIPTION 271
HYDRAULIC SYSTEM COMPONENT REPAIR 275
TANDEM HYDRAULIC PUMP 275
TANDEM HYDRAULIC PUMP 275
REMOVAL 275
INSTALLATION 275
PUMP DISASSEMBLY 276
PUMP ASSEMBLY 278
CARTRIDGE DISASSEMBLY 279
INSPECTION 279
CARTRIDGE ASSEMBLY 281
HYDRAULIC TANK 283
FILLING INSTRUCTIONS 283
REMOVAL 283
INSTALLATION 284
HYDRAULIC TANK BREATHER 285
HYDRAULIC FILTERS 285
HYDRAULIC FILTER 285
REMOVAL 286
INSTALLATION 286
DIFFERENTIAL PRESSURE SWITCH TESTING 287
TEST PROCEDURE 287
STEERING CIRCUIT 289
STEERING CIRCUIT OPERATION 289
STEERING CIRCUIT COMPONENT DESCRIPTION 289
STEERING CONTROL VALVE 293
REMOVAL 293
INSTALLATION 293
DISASSEMBLY 294
CLEANING AND INSPECTION 297
ASSEMBLY 297
ALTERNATE METHOD 297
STEERING CIRCUIT COMPONENT REPAIR 301
ACCUMULATORS 301
REMOVAL 301
INSTALLATION 302
DISASSEMBLY 302
CLEANING AND INSPECTION 302
ASSEMBLY 302
LOW PRESSURE ACCUMULATOR PRESSURE SWITCH 303
ACCUMULATOR CHARGING PROCEDURE 304
INLINE FILTERS 305
SERVICE 305
STEERING CYLINDERS 306
DISASSEMBLY 306
ASSEMBLY 306
BRAKE/STEERING PUMP REPAIR 307
REMOVAL 307
REMOVAL 307
INSTALLATION 307
SHAFT SEAL REPLACEMENT 308
PUMP DISASSEMBLY 310
PUMP ASSEMBLY 314
CONTROL (COMPENSATOR) VALVE 316
HOIST CIRCUIT OPERATION AND COMPONENT DESCRIPTION 319
CIRCUIT OPERATION 319
HOIST VALVE 319
AUXILIARY MANIFOLD 320
COUNTER-BALANCE VALVE 320
HOIST CYLINDERS 320
CHECK VALVES 320
HOIST CIRCUIT COMPONENT REPAIR 321
HOIST VALVE 321
REMOVAL 321
INSTALLATION 321
DISASSEMBLY 322
ASSEMBLY 323
HOIST CYLINDER 324
REMOVAL 324
INSTALLATION 324
DISASSEMBLY 326
CLEANING AND INSPECTION 326
ASSEMBLY 326
HOIST CYLINDER MOUNTING BEARING REPLACEMENT 326
HYDRAULIC CHECK-OUT PROCEDURE 327
GENERAL INFORMATION 327
STEERING CIRCUIT CHECK-OUT & ADJUSTMENT PROCEDURE 327
INITIAL SYSTEM SET-UP 327
ACCUMULATOR AND BRAKE/STEERING PUMP CHECKS 327
STEERING VALVE LEAKAGE CHECK 329
STEERING CYLINDER LEAKAGE CHECK 329
TROUBLESHOOTING CHART (STEERING SYSTEM) 330
HOIST CIRCUIT CHECKOUT & ADJUSTMENT PROCEDURE 332
AUXILIARY VALVE 332
PRESSURE CHECK 332
LEAKAGE CHECK 332
CHECKING AND ADJUSTING HOIST SYSTEM PRESSURE RELIEF VALVE 333
CHECKING AND ADJUSTING “POWER DOWN” PRESSURE 333
TROUBLESHOOTING CHART FOR HOIST CIRCUIT 334
STEERING SYSTEM DATA SHEET 337
HOIST SYSTEM DATA SHEET 338
HYDRAULIC SYSTEM FLUSHING PROCEDURE 339
OPTIONS AND SPECIAL TOOLS 341
LINCOLN AUTOMATIC LUBRICATION SYSTEM 343
QUICK FUEL SYSTEMS 351
WIGGINS QUICK FUEL SYSTEM 351
BUCKEYE QUICK FUEL SYSTEM 355
KIM “HOTSTART” SYSTEM 357
SPECIAL TOOLS 361
AIR CONDITIONING SYSTEM 379
PRINCIPLES OF REFRIGERATION 380
AIR CONDITIONER SYSTEM COMPONENTS 381
ELECTRICAL CIRCUIT 383
SYSTEM SERVICING 385
INSTALLING MANIFOLD GAUGE SET 389
SYSTEM STABILIZATION 392
ADDING R-12 (PRIOR TO PERFORMANCE TEST) 392
SYSTEM PERFORMANCE TEST 394
DISCHARGING SYSTEM 393
FLUSHING AIR CONDITIONER COMPONENTS 395
SYSTEM REPAIR 396
HOSES, FITTINGS, AND LINES 396
EXPANSION VALVE 396
RECEIVER-DRIER 397
THERMOSTAT 397
CLUTCH 397
COMPRESSOR 397
CHECKING COMPRESSOR OIL LEVEL 398
EVACUATING THE SYSTEM 400
CHARGING THE SYSTEM 393
TROUBLESHOOTING 402
PREPARING FOR DIAGNOSIS 402
TROUBLESHOOTING CHART 403
AUTOMATIC POSITIVE LOCKING DIFFERENTIAL 407
RADIATOR SHUTTERS 409
OPERATOR’S CAB 411
TRUCK CAB 413
REMOVAL 413
INSTALLATION 416
OPERATOR COMFORT 419
OPERATOR SEAT 419
ADJUSTMENT 419
REMOVAL 419
INSTALLATION 419
DISASSEMBLY 420
INSPECTION 420
ASSEMBLY 420
HEATER/AIRCONDITIONER 422
WATER CONTROL VALVE 422
HEATER/AIR CONDITIONER 422
REMOVAL 422
INSTALLATION 424
DISASSEMBLY 425
INSPECTION 425
ASSEMBLY 425
OPERATOR CONTROLS AND INSTRUMENT PANEL 427
OPERATOR CONTROLS 427
INSTRUMENT PANEL 430
RETARDER OPERATION 434
INSTRUMENT PANEL – RIGHT SIDE 435
HEATER/AIR CONDITIONER CONTROLS 438
THROTTLE CONTROL PEDAL 439
REMOVAL 439
INSTALLATION 439
DISASSEMBLY 440
INSPECTION 441
ASSEMBLY 441
LUBRICATION AND SERVICE 443
LUBRICATION AND SERVICE 445
LUBRICATION SPECIFICATIONS CHART 445
SERVICE CAPACITIES 445
ANTI-FREEZE SPECIFICATIONS 445
OIL AND GREASE SPECIFICATIONS 446
10 HOUR LUBRICATION AND MAINTENANCE CHECKS 447
100 HOUR LUBRICATION AND MAINTENANCE CHECKS 449
250 HOUR LUBRICATION AND MAINTENANCE CHECKS 451
1000 HOUR LUBRICATION AND MAINTENANCE CHECKS 453
5000 HOUR LUBRICATION AND MAINTENANCE CHECKS 455
ALPHABETICAL INDEX 457
SYSTEM SCHEMATICS 461
ELECTRICAL SCHEMATIC 463
HYDRAULIC SCHEMATIC 472
ALLISON TRANSMISSION – HYDRAULIC SCHEMATIC 475

DESCRIPTION:

Komatsu 210M Dump Truck Shop Manual DG694 – PDF DOWNLOAD 

FOREWORD:

• This Service Manual is written for use by the service technician and is designed to help the technician
  become fully knowledgeable of the truck and all its systems in order to keep it running and in
  production. All maintenance personnel should read and understand the materials in this manual
  before performing maintenance and/or operational checks on the truck. All safety notices, warnings
  and cautions should be understood and followed when accomplishing repairs on the truck.
• The first section covers component descriptions, truck specifications and safe work practices, as well
  as other general information. The major portion of the manual pertains to disassembly, service and
  reassembly. Each major serviceable area is dealt with individually. For example: The disassembly,
  service and reassembly of the radiator group is discussed as a unit. The same is true of the engine
  and engine accessories, and so on through the entire mechanical detail of the truck. Disassembly
  should be carried only as far as necessary to accomplish needed repairs.
• The illustrations used in this manual are, at times, typical of the component shown and may not
  necessarily depict a specific model.
• This manual shows dimensioning of U.S. standard and metric (SI) units throughout and all references
  to “Right”, “Left”, “Front”, or “Rear” are made with respect to the operator’s normal seated position,
  unless specifically stated otherwise.
• Standard torque requirements are shown in torque charts in the general information section and
  individual torques are provided in the text in bold face type, such as 100 ft.lbs. (135 N.m) torque. All
  torque specifications have ± 10% tolerance unless otherwise specified.
• A Product Identification plate is normally located on the truck frame in front of the right side front
  wheel and designates the Truck Model Number, Product Identification Number (vehicle serial
  number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The HAULPAK® Model designation consists of three numbers and one letter (i.e. 210M). The three
  numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter
  “E” designates an Electrical propulsion system.
• The Product Identification Number (vehicle serial number) contains information which will identify the
  original manufacturing bill of material for this unit. This complete number will be necessary for proper
  ordering of many service parts and/or warranty consideration.
• The Gross Vehicle Weight (GVW) is what determines the load on the drive train, frame, tires, and other
  components. The vehicle design and application guidelines are sensitive to the total maximum Gross
  Vehicle Weight (GVW) and this means the total weight: the Empty Vehicle Weight + the fuel &
  lubricants + the payload.

IMAGES PREVIEW OF THE MANUAL:

S.V 20/12/24