Komatsu 330M Dump Truck Operation & Maintenance Manual DG745 – PDF DOWNLOAD

Description

Komatsu 330M Dump Truck Operation & Maintenance Manual DG745 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu 330M Dump Truck Operation & Maintenance Manual DG745 – PDF DOWNLOAD

SERIAL NUMBERS A10212 – A10223

MAIN MENU 0
COVER 1
INTRODUCTION 3
FOREWORD 3
ALERTS Page – DANGER, WARNING, CAUTION 4
TABLE OF CONTENTS 5
TRUCK MODEL ILLUSTRATION 8
About This Manual 9
STANDARD TABLES 11
SAFETY 17
GENERAL SAFETY 17
PRECAUTIONS DURING OPERATION 21
OPERATING THE MACHINE 22
TOWING 25
BATTERY 26
PRECAUTIONS FOR MAINTENANCE 27
BEFORE CARRYING OUT MAINTENANCE 27
DURING MAINTENANCE 28
TIRES 31
WARNINGS AND CAUTIONS, and Instruction Plates / Decals 32
OPERATION 41
OPERATING INSTRUCTIONS 41
PREPARING FOR OPERATION 41
SAFETY IS THINKING AHEAD 41
At The Truck – Ground Level Walk AroundInspection 41
ENGINE START-UP SAFETY PRACTICES 45
AFTER ENGINE HAS STARTED 47
MACHINE OPERATION SAFETY PRECAUTIONS 48
LOADING 48
HAULING 49
PASSING 51
DUMPING 51
SAFE PARKING PROCEDURES 52
SHUTDOWN PROCEDURE 52
TOWING 53
BRAKE RELEASE 54
RELEASE OF PARKING BRAKE 54
RELEASE OF EMERGENCY BRAKE 54
OPERATOR CAB AND CONTROLS 55
Steering Wheel And Controls 55
Retarder Control Lever 56
Service Brake Pedal 56
Throttle Pedal 56
Center Console and Controls 56
ENGINE ELECTRONIC CONTROL SYSTEM 60
DETERMINING “FAULT” CODES 61
EXITING THE DIAGNOSTICS MODE 61
Differential Lock Pedal 61
Hoist Control Valve 62
SAFETY LOCK 62
OPERATOR SEAT 63
INSTRUMENT PANEL AND INDICATORS 65
GAUGE AND MONITOR PANEL 67
INDICATORS AND CONTROL PANEL 70
INDICATORS AND CONTROL PANEL 70
INSTRUMENT PANEL – RIGHT SIDE 75
MAINTENANCE 77
LUBRICATION AND SERVICE 77
Lubrication Chart 78
10 HOUR (SHIFT) Lubrication and Maintenance Checks 79
250 HOUR Lubrication and Maintenance Checks 85
500 HOUR Lubrication and Maintenance Checks 87
1000 HOUR Lubrication and Maintenance Checks 88
2000 HOUR Lubrication and Maintenance Checks 89
5000 HOUR Lubrication and Maintenance Checks 90
HYDRAULIC TANK SERVICE 91
HIGH PRESSURE HYDRAULIC FILTERS 93
TRANSMISSION FILTER SERVICE 95
PERIODIC REPLACEMENT OF COMPONENT PARTS FOR SAFETY DEVICES 96
BRAKE CIRCUIT CHECKOUT AND ADJUSTMENT 97
CHECKING FRONT BRAKE PAD WEAR 97
TESTING BRAKE PRESSURE 97
CHECKING REAR BRAKE DISC WEAR 98
BRAKE SYSTEM BLEEDING 99
PARKING BRAKE INSPECTION & ADJUSTMENT 100
SPECIFICATIONS 103
MAJOR COMPONENTS AND SPECIFICATIONS 103
SPECIFICATIONS 105
OPTIONAL EQUIPMENT 107
PAYLOAD METER II™ INDEX 107
PAYLOAD METER II™ 110
PAYLOAD METER II ON BOARD WEIGHING SYSTEM (OBWS) 110
GENERAL INFORMATION 110
Haul Cycles 110
LIGHTS, SWITCHES, and COMPONENTS 111
TIPS FOR OPERATION 112
EXTERNAL DISPLAY LIGHTS 112
THEORY OF OPERATION 113
Basic Description 113
Inclinometer 113
Linkage Factor 113
Gain Factor 114
Brake Lock 114
Sources of Error 114
Typical Data From Service Check Mode 114
Example Calculation of Payload 115
Viewing Payload Calculation Inputs 115
Checking the Gain 116
Adjusting the Gain 116
TYPES OF DATA STORED 117
Cycle Data 117
Engine ON/OFF Data 118
Fault Codes and Warning Data 118
Engine Operation 119
Total Payload and Total Number of Cycles 119
Other Data 119
OPERATOR FUNCTIONS 120
Using the Operator Load Counter 120
Viewing the Operator Load Counter 120
Clearing the Operator Load Counter 120
Dimming the Lights on the Display 120
INITIAL SETUP OF PAYLOAD METER 121
Switch Settings 121
Checking the Operator Check Mode 122
Checking the Service Check Mode 122
Checking the Gt setting 123
Checking the Inclinometer Settings 123
Calibrating a Truck 123
DISPLAYS AT START-UP 124
NORMAL OPERATION 124
SETUP AND MAINTENANCE 125
Setting The Speed Limit 125
Setting the Option Code 125
Setting The Machine I D Code 126
Setting The Operator I D Code 126
Setting The Time and Date 126
DOWNLOAD OF INFORMATION 127
DISPLAY OF FAULT CODES 127
Monitoring Input Signals 131
Service Check Mode 131
UP Factor – Payload Calculation Gain 132
PL Mode – Load Calculation Timing 132
FINAL GEAR RATIO SELECTION 133
BATTERY REPLACEMENT PROCEDURE 134
Replacing the Battery 134
After Replacing the Battery 135
SUSPENSION PRESSURE SENSOR 135
Removal 135
Installation 136
INCLINOMETER 136
Removal 136
Installation 136
Adjustment 136
PAYLOAD METER BACK PANEL 137
CONNECTIONS 138
PAYLOAD METER 2 RE-INITIALIZATION PROCEDURE 139
PAYLOAD CIRCUIT NUMBERS 140

Questions? Email us: [email protected]

DESCRIPTION:

Komatsu 330M Dump Truck Operation & Maintenance Manual DG745 – PDF DOWNLOAD

FOREWORD:

• This Manual is written for use by the operator and/or the service technician and is designed to help these persons to
  become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently.
• All operators and maintenance personnel should read and understand the materials in this manual before operating
  the truck or performingmaintenance and/or operational checks on the truck. All safety notices, warnings and cautions
  should be understood and followed when operating or accomplishing repairs on the truck.
• The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest.
  Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment.
  The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction
  of what is found on the truck.
• This manual shows dimensioning of metric and (U.S. standard) units throughout. All references to “Right”, “Left”,
  “Front”, or “Rear” aremade with respect to the operator’s normal seated position, unless specifically stated otherwise.
  Standard torque requirements are shown in torque charts in the Introduction section and individual torques are
  provided in the text in bold face type, such as 723 kg.m (100 ft.lbs.) torque. All torque specifications have ±10%
  tolerance unless otherwise specified.
• A Product Identification plate is normally located on the truck frame upright in front of the left side front wheel and
  designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W.
  (Gross Vehicle Weight) rating.
• The KOMATSU Haulpak Truck Model designation consists of three numbers and one letter (i.e. 330M).
  The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E”
  designates an Electrical wheelmotor drive system.
• The Product Identification Number (vehicle serial number) contains information which will identify the original
  manufacturing bill ofmaterial for this unit. This complete number will be necessary for proper ordering ofmany service parts and/or warranty consideration.

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V