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Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 PDF

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 PDF

Name: Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 PDF
SKU: 878590
Availability: InStock

$28.95

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 – PDF DOWNLOAD

ENGINE MODELS
S6D170-1
SA6D170-В-1
SA6D170-А-1

Category: komatsu Tags: Komatsu 6D170-1 Series Diesel Engine Shop M, Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000, Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 - PDF DOWNLOAD Vendor: Telematics Manuals

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Description

Description

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 – PDF DOWNLOAD

FILE DETAILS:

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 – PDF DOWNLOAD

Language : English
Pages : 188
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 – PDF DOWNLOAD

ENGINE MODELS
S6D170-1
SA6D170-В-1
SA6D170-А-1

GENERAL PRECAUTIONS :

Mistakes in operation are extremely dangerous. Read the OPERATION & MAINTENANCE MANUAL carefully BEFORE operating the machine.

1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine.

2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.

● Always wear safety glasses when hitting parts with a hammer.

● Always wear safety glasses when grinding parts with a grinder, etc.

3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.

4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.

5. Keep all tools in good condition and learn the correct way to use them.

6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.

PREPARATIONS FOR WORK:

7. Before adding oil or making repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving.

8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the control levers and hang warning signs on them.

9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.

10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.

PRECAUTIONS DURING WORK :

11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the oil, water or air circuits, first remove the pressure completely from the circuit.

12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits.

13. Before starting work, remove the leads from the battery. ALWAYS remove the lead from the negative (-) terminal first.

TABLE OF CONTENTS:

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 – PDF DOWNLOAD

ENGINE MODELS
S6D170-1
SA6D170-В-1
SA6D170-А-1

COVER 1
CONTENTS 2
11 STRUCTURE AND FUNCTION 11
GENERAL STRUCTURE 12
INTAKE AND EXHAUST SYSTEM 14
INTAKE AND EXHAUST SYSTEM 14
TURBOCHARGER 21
AFTER-COOLER 25
ENGINE BODY 26
CYLINDER HEAD 26
VALVE SYSTEM 28
CYLINDER BLOCK 30
MAIN CIRCULATION PART 32
TIMING GEAR 34
FLYWHEEL AND FLYWHEEL HOUSING 36
LUBRICATION SYSTEM 37
LUBRICATION SYSTEM CHART 37
OIL PUMP 38
OIL FILTER AND SAFETY VALVE 39
OIL COOLER 40
MAIN RELIEF VALVE 42
OIL COOLER BY-PASS VALVE 42
PISTON COOLING VALVE 43
MECHANICAL PUMP 44
FUEL SYSTEM 45
FUEL SYSTEM CHART 45
FUEL INJECTION PUMP 46
FUEL INJECTION NOZZLE 50
FUEL INJECTION PUMP DRIVE 51
FUEL FILTER 52
FUEL SOLENOID 53
ENGINE STOP MOTOR 55
STARTING AID 60
COOLING SYSTEM 61
COOLING SYSTEM CHART 61
WATER PUMP 62
FAN DRIVE AND TENSION PULLEY 63
CORROSION RESISTOR 67
THERMOSTAT 68
ACCESSORY 69
AIR COMPRESSOR MOUNTING 69
AIR COMPRESSOR 70
ELECTRICAL SYSTEM 71
ALTERNATOR 71
STARTING MOTOR 73
12 TESTING AND ADJUSTING 74
FUEL SYSTEM 75
ADJUSTING FUEL SOLENOID 75
ADJUSTING ENGINE STOP MOTOR 76
ADJUSTING FUEL INJECTION PRESSURE 77
TESTING AND ADJUSTING TOOL LIST 80
TROUBLESHOOTING 81
METHOD OF READING TROUBLESHOOTING TABLE 82
TROUBLESHOOTING TABLE 84
1 STARTING DEFECTIVE OR BADNESS 84
2 ENGINE STOPPED DURING OPERATION 87
3 ENGINE RUNS ABNORMALLY 88
4 FUEL CONSUMPTION TOO HIGH 88
5 LACK OF POWER 89
6 EXHAUST GAS IS BLACK 90
7 EXHAUST GAS IS BLUE 91
8 OIL CONSUMPTION TOO HIGH 92
9 OIL LEVEL RISES 93
10 OIL QUICKLY BECOMES DIRTY 94
11 ENGINE OIL PRESSURE GAUGE INDICATOR FLUCTUATES ABNORMALLY 95
12 LACK OF OIL PRESSURE 96
13 OIL IN COOLING SYSTEM 97
14 WATER TEMPERATURE DOES NOT RISE 97
15 WATER TEMPERATURE RISES EXCESSIVELY 98
16 TOO MUCH VIBRATION 99
17 ABNORMAL NOISE EMITTED 100
18 EXCESSIVE WEAR OF ENGINE PARTS 101
19 ENGINE DOES NOT START BECAUSE OF FAULT IN ELECTRICAL SYSTEM 102
20 BATTERY DOES NOT CHARGE 103
13 DISASSEMBLY AND ASSEMBLY 104
GENERAL 106
DISASSEMBLY 106
ASSEMBLY 124
14 MAINTENANCE STANDARD 148
TURBOCHARGER 149
CYLINDER HEAD 153
VALVES AND VALVE GUIDE 154
CROSSHEAD AND CROSSHEAD GUIDE 155
PUSH ROD AND CAM FOLLOWER 156
CYLINDER BLOCK 157
CYLINDER LINER 159
CRANKSHAFT 160
CAMSHAFT 161
TIMING GEAR 162
PISTON, PISTON RING AND PISTON PIN 163
CONNECTING ROD 164
OIL PUMP 165
OIL PUMP RELIEF VALVE, PISTON COOLING VALVE AND OIL COOLER BY-PASS VALVE 166
AIR COMPRESSOR 167
WATER PUMP 169
15 REPAIR AND REPLACEMENT OF PARTS 170
REPAIRING MOUNTING FACE OF CYLINDER HEAD BY GRINDING 171
REPLACING VALVE SEAT INSERTS 172
REPLACING NOZZLE HOLDER SLEEVE 176
REPLACING VALVE GUIDE 179
REPLACING CROSS HEAD GUIDE 180
GRINDING THE VALVE 180
GRINDING THE TOP SURFACE OF CYLINDER BLOCK 181
REPLACING MAIN METAL CAP 182
REPAIRING THE CRANKSHAFT 183
REPLACING CAM BUSHING 187
REPLACING CRANK GEAR 188
REPLACING CAM GEAR 188
REPLACING FLYWHEEL RING GEAR 188

S.V 21/12/24

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 PDF

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 – PDF DOWNLOAD

Description

Komatsu 6D170-1 Series Diesel Engine Shop Manual SEBES6161000 – PDF DOWNLOAD

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