Komatsu 730 DUMP TRUCK Shop Manual CEBM008501 – PDF DOWNLOAD

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Komatsu 730 DUMP TRUCK  with TROLLEY ASSIST Shop Manual CEBM008501 – PDF DOWNLOAD

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Komatsu 730 DUMP TRUCK  with TROLLEY ASSIST Shop Manual CEBM008501 – PDF DOWNLOAD

Language : English
Pages :882
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu 730 DUMP TRUCK  with TROLLEY ASSIST Shop Manual CEBM008501 – PDF DOWNLOAD

SERIAL NUMBER A30197 – A30200

FOREWORD

This Shop Manual is written for use by the service technician and is designed to help the technician become fully knowledgeable of the truck and all its systems in order to keep it running and in production. All maintenance personnel should read and understand the materials in this manual before performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when accomplishing repairs on the truck.

• The first section covers component descriptions, truck specifications and safe work practices, as well as other general information. The major portion of the manual pertains to disassembly, service and reassembly. Each major serviceable area is dealt with individually.
• For example: The disassembly, service and reassembly of the radiator group is discussed as a unit. The same is true of the engine and engine accessories, and so on through the entire mechanical detail of the truck. Disassembly should be carried only as far as necessary to accomplish needed repairs. The illustrations used in this manual are, at times, typical of the component shown and may not necessarily depict a specific model.
• This manual shows dimensioning of U.S. standard and metric (SI) units throughout and all references to “Right”, “Left”, “Front”, or “Rear” are made with respect to the operator’s normal seated position, unless specifically stated otherwise. Standard torque requirements are shown in torque charts in the general information section and individual torques are provided in the text in bold face type, such as 100 ft.lbs. (135 N.m) torque. All torque specifications have æ10% tolerance unless otherwise specified.
• A Product Identification plate is normally located on the truck frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The KOMATSU Truck Model designation consists of three numbers and one letter (i.e. 930E). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical propulsion system.
• The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

Komatsu 730 DUMP TRUCK  with TROLLEY ASSIST Shop Manual CEBM008501 – PDF DOWNLOAD

SERIAL NUMBER A30197 – A30200

MAIN MENU 0
COVER 1
FOREWARD 4
CONTENTS 6
A GENERAL INFORMATION 8
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS 10
GENERAL SAFETY AND TRUCK OPERATION 14
WARNINGS AND CAUTIONS 44
CHARTS AND TABLES 52
STORAGE PROCEDURES 58
B STRUCTURES 78
STRUCTURAL COMPONENTS 80
GRILLE AND HOOD 80
LADDERS 81
DECKS 81
RIGHT DECK AND COMPONENTS 81
LEFT DECK 81
DUMP BODY 84
INSTALLATION 84
REMOVAL 84
BODY PADS 85
BODY GUIDE 86
BODY SLING 86
BODY POSITION INDICATOR 86
ROCK EJECTORS 87
HOIST LIMIT SWITCHES 87
FUEL TANK 88
REMOVAL 88
INSTALLATION 89
CLEANING 89
VENT 89
FUEL GAUGE SENDER 89
C ENGINE, FUEL, COOLING, AND AIR CLEANER 90
POWER MODULE 92
REMOVAL 92
INSTALLATION 96
COOLING SYSTEM 98
RADIATOR 98
REMOVAL 98
SERVICE 99
INSTALLATION 99
RADIATOR FILL PROCEDURE100
COOLING SYSTEM TROUBLESHOOTING101
POWER TRAIN102
ALTERNATOR REMOVAL AND INSTALLATION PROCEDURE102
REMOVAL102
ENGINE / ALTERNATOR MATING104
ALTERNATOR MEASUREMENT104
ENGINE END PLAY MEASUREMENT105
DETERMINING SHIM REQUIREMENTS105
INSTALLATION106
ENGINE108
REMOVAL108
INSTALLATION108
AIR CLEANERS110
FILTER ELEMENT REPLACEMENT110
MAIN FILTER ELEMENT CLEANING112
PRECLEANER SECTION113
D ELECTRIC SYSTEM (24 VDC, NON-PROPULSION116
24 VDC ELECTRIC SUPPLY SYSTEM118
ELECTRICAL SYSTEM DESCRIPTION118
BATTERY – MAINTENANCE AND SERVICE118
ELECTRIC START SYSTEM120
OPERATION120
REMOVAL120
INSTALLATION120
CRANKING MOTOR TROUBLESHOOTING121
DISASSEMBLY122
SOLENOID CHECKS125
ASSEMBLY126
ENGINE PRELUB STARTER SYSTEM130
OPERATION130
TROUBLESHOOTING132
24 VDC ELECTRICAL SYSTEM COMPONENTS134
PASSENGER SEAT BASE COMPARTMENT134
TAIL LIGHT RESISTOR DIODE ASSEMBLIES134
5 MINUTE IDLE TIMER COMPONENTS134
ALARM INDICATING DEVICE (AID SYSTEM136
BODY UP SWITCH138
HOIST LIMIT SWITCH139
GROUND LEVEL SHUTDOWN140
24 VDC RELAY AND DIODE BOARDS141
DESCRIPTION142
RELAY BOARD 1 (TURN SIGNAL)144
RELAY BOARD 2 (PAYLOAD METER)144
RELAY BOARD 3 (STOP LIGHTS)144
RELAY BOARD 4 (PARKING BRAKE)144
RELAY BOARD 5 (HEADLIGHTS)145
RELAY BOARD 6 (AUXILIARY PANEL)145
DIODE BOARD 1146
CIRCUIT BREAKER CHART147
E ELECTRIC PROPULSION AND CONTROL148
ELECTRICAL PROPULSION COMPONENTS150
GENERAL SYSTEM DESCRIPTION150
CONTROL SYSTEM150
FL275 PANEL152
COMPUTER DESCRIPTION154
SOFTWARE154
2-DIGIT DISPLAY PANEL157
EVENTS157
FRAMES158
WINDOWS158
EVENT CODE DESCRIPTIONS (TABLE I)160
SUBCODE DESCRIPTIONS (TABLE II)167
PORTABLE TEST UNIT (PTU)170
DESCRIPTION170
SOFTWARE INSTALLATION PREPARATION171
THE MAIN MENU173
PTU SOFTWARE MENU TREE174
CONFIGURATION (CFG) FILE CONVERSION175
STATEX CONFIGURATION FILES179
PROGRAMMING THE TRUCK190
PTU HOOKUP190
DOWNLOAD CONFIGURATION FILES192
EVENT DATA194
STATISTICAL DATA196
STATISTICAL DATA CODES – COUNTERS (TABLE III)198
STATISTICAL DATA CODES – PROFILES (TABLE IV)203
TRUCK SPECIFIC INFORMATION207
TEMPORARY TRUCK SETTINGS208
MISCELLANEOUS SOFTWARE FEATURES209
SAVING DATA209
PTU ABBREVIATIONS210
MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS211
ALTERNATOR211
ELECTRIC WHEEL MOTORS211
RETARDING GRIDS211
ELECTRONIC ACCELERATOR AND RETARD CONTROL211
COOLING BLOWER WARNING SYSTEM213
ELECTRICAL CONTROL CABINET214
STATEX III ELECTRIC DRIVE COMPONENTS ABBREVIATIONS219
ELECTRICAL CHECKOUT PROCEDURE222
G DRIVE AXLE, SPINDLES AND WHEELS274
TIRES AND RIMS (G02012)276
FRONT TIRES AND RIMS277
REMOVAL277
INSTALLATION278
REAR TIRES AND RIMS278
REMOVAL278
INSTALLATION279
RIM280
TIRE REMOVAL280
TIRE INSTALLATION281
FRONT WHEEL HUB AND SPINDLE ASSEMBLY (G03012)282
WHEEL HUB AND SPINDLE ASSEMBLY282
REMOVAL282
INSTALLATION284
DISASSEMBLY284
CLEANING AND INSPECTION285
ASSEMBLY285
WHEEL BEARING ADJUSTMENT (TIRE REMOVED)287
WHEEL BEARING ADJUSTMENT (TIRE MOUNTED)288
STEERING CYLINDERS AND TIE ROD290
REMOVAL290
INSTALLATION290
BEARING REPLACEMENT290
TOE-IN ADJUSTMENT292
REAR AXLE HOUSING ATTACHMENT (G04010)294
PIVOT PIN294
REMOVAL294
INSTALLATION294
DISASSEMBLY295
ASSEMBLY295
ANTI-SWAY BAR297
REMOVAL297
INSTALLATION297
DISASSEMBLY297
CLEANING AND INSPECTION297
ASSEMBLY297
REAR AXLE HOUSING (G05004)298
REAR AXLE HOUSING298
REMOVAL298
INSTALLATION298
WHEEL MOTOR298
REMOVAL298
CLEANING AND INSPECTION299
INSTALLATION299
H HYDRAIR II SUSPENSIONS300
FRONT SUSPENSION302
REMOVAL302
INSTALLATION303
DISASSEMBLY306
ASSEMBLY (BEARING RETAINER ONLY)307
ASSEMBLY (COMPLETE)308
SUSPENSION PRESSURE TEST309
REAR SUSPENSION310
REMOVAL310
INSTALLATION312
DISASSEMBLY313
ASSEMBLY313
SUSPENSION PRESSURE TEST315
OILING AND CHARGING PROCEDURES 0
GENERAL 0
EQUIPMENT LIST 0
FRONT SUSPENSION 0
FRONT SUSPENSION OILING 0
FRONT SUSPENSION NITROGEN CHARGING 0
REAR SUSPENSION 0
REAR SUSPENSION OILING 0
REAR SUSPENSION NITROGEN CHARGING 0
OIL AND NITROGEN SPECIFICATIONS 0
J BRAKE CIRCUIT324
BRAKE CIRCUIT326
SERVICE BRAKE CIRCUIT OPERATION326
SECONDARY BRAKING AND AUTOMATIC APPLY328
PARKING BRAKE CIRCUIT328
BRAKE LOCK CIRCUIT329
WARNING CIRCUIT329
BRAKE VALVE CUT-AWAY330
BRAKE CIRCUIT COMPONENT SERVICE332
BRAKE VALVE332
REMOVAL332
INSTALLATION334
DISASSEMBLY336
CLEANING AND INSPECTION338
ASSEMBLY338
BENCH TEST AND ADJUSTMENT342
INSTALLATION OF BRAKE PEDAL ACTUATOR ASSEMBLY TO BRAKE VALVE346
INSTALLATION OF RETARD PEDAL (IF EQUIPPED) TO BRAKE VALVE348
HYDRAULIC BRAKE ACCUMULATORS349
REMOVAL349
INSTALLATION349
DISASSEMBLY349
CLEANING AND INSPECTION351
ASSEMBLY351
CHARGING PROCEDURE352
BRAKE CIRCUIT CHECKOUT PROCEDURE354
BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING360
HYDRAULIC BRAKE SYSTEM CHECK-OUT PROCEDURE DATA SHEET364
FRONT BRAKES (ROCKWELL)366
BRAKE CALIPER366
BRAKE LINING370
BRAKE PAD CONDITIONING (BURNISHING) PROCEDURE371
TEMPORARY BRAKE DISCONNECT (DISABLE) PROCEDURE371
BRAKE BLEEDING PROCEDURE373
REAR BRAKES (ROCKWELL)374
BRAKE CALIPER, DISC AND PARKING BRAKE374
CALIPER PISTON ASSEMBLY379
BENCH TEST385
BRAKE LINING386
BRAKE PAD CONDITIONING (BURNISHNG) PROCEDURE389
BRAKE BLEEDING PROCEDURE391
PARKING BRAKE (ROCKWELL)392
PARK BRAKE CALIPER392
REMOVAL392
INSTALLATION393
PARKING BRAKE ADJUSTMENT 393
PARKING BRAKE ADJUSTMENT393
PARK BRAKE CALIPER DISASSEMBLY395
CLEANING AN INSPECTION395
PARK BRAKE CALIPER ASSEMBLY396
PARK BRAKE LINING397
REPLACEMENT 0
CONDITIONING (BURNISHING PROCEDURE) 0
BRAKE BLEEDING PROCEDURE 0
L HYDRAULIC SYSTEM398
HYDRAULIC SYSTEM402
HOIST CIRCUIT OPERATION402
STEERING CIRCUIT OPERATION403
AXLE BLOWER OPERATION405
HYDRAULIC COMPONENT REPAIR408
HOIST PUMP408
REMOVAL408
INSTALLATION409
DISASSEMBLY410
INSPECTION412
ASSEMBLY413
TROUBLESHOOTING GUIDE417
PISTON PUMP418
REMOVAL418
INSTALLATION418
DISASSEMBLY420
INSPECTION426
ASSEMBLY428
AXLE BLOWER HYDRAULIC MOTOR432
REMOVAL432
INSTALLATION432
REAR AXLE BLOWER HOUSING432
DISASSEMBLY432
ASSEMBLY432
DISASSEMBLY434
INSPECTION436
ASSEMBLY437
TROUBLESHOOTING438
HAND WHEEL CONTROL439
DISASSEMBLY439
ASSEMBLY439
HYDRAULIC TANK441
FILLING INSTRUCTIONS441
REMOVAL442
INSTALLATION442
STRAINER AND DIFFUSER442
STEERING CIRCUIT444
STEERING CIRCUIT OPERATION444
COMPONENT DESCRIPTION445
STEERING CONTROL VALVE445
UNLOADER VALVE445
BLEED DOWN MANIFOLD VALVE446
FLOW AMPLIFIER450
STEERING PUMP459
ACCUMULATORS459
STEERING CONTROL VALVE460
REMOVAL460
INSTALLATION460
REBUILD PROCEDURE461
DISASSEMBLY461
CLEANING AND INSPECTION462
ASSEMBLY464
STEERING PUMP467
REMOVAL467
INSTALLATION467
DISASSEMBLY469
INSPECTION469
ASSEMBLY469
STEERING CIRCUIT COMPONENT REPAIR472
BLEEDDOWN MANIFOLD VALVE472
STEERING ACCUMULATORS473
STEERING ACCUMULATORS CHARGING PROCEDURE477
FLOW AMPLIFIER478
STEERING CYLINDERS482
HOIST CIRCUIT484
HOIST CIRCUIT OPERATION484
COMPONENT DESCRIPTION485
HOIST CIRCUIT COMPONENT REPAIR498
HOIST VALVE498
HOIST PILOT VALVE506
HOIST-UP LIMIT SOLENOID VALVE509
HOIST CYLINDERS509
HYDRAULIC SYSTEM FILTERS518
HOIST CIRCUIT FILTER518
STEERING CIRCUIT FILTER520
HYDRAULIC CHECKOUT PROCEDURES524
STEERING CIRCUIT TEST PROCEDURE524
COMPONENT LEAKAGE TEST526
TROUBLESHOOTING CHART528
CHECKING HOIST SYSTEM RELIEF VALVE PRESSURES531
POWER UP RELIEF PRESSURE TEST531
POWER DOWN RELIEF PRESSURE TEST532
HOIST COUNTERBALANCE VALVE ADJUSTMENT533
DISABLED TRUCK DUMPING PROCEDURE534
HYDRAULIC SYSTEM FLUSHING PROCEDURE535
HYDRAULIC SYSTEM TEST PROCEDURE538
M OPTIONS AND SPECIAL TOOLS540
FIRE CONTROL SYSTEMS542
ANSUL FIRE CONTROL PNEUMATIC SYSTEM542
ANSUL FIRE CONTROL ELECTRIC SYSTEM548
ANSUL FIRE CONTROL SYSTEM MANUAL558
OPERATION558
INSPECTION AND MAINTENANCE558
RECHARGING PROCEDURES559
ALTERNATOR AND WHEEL MOTOR COOLING AIR FILTER SYSTEM560
SYSTEM ADJUSTMENT560
PUMP560
BLOWER DRIVE MOTOR563
BLOWER BEARING REPAIR566
AIR CLEANER567
WIGGINS QUICK FILL FUEL SYSTEM568
TANK BREATHER VALVE569
FUEL RECEIVER568
FAN DRIVE CLUTCH – HYDRAULIC ACTUATED572
GENERAL DESCRIPTION572
MAINTENANCE575
TROUBLESHOOTING577
FIELD CHECK DIAGNOSIS578
THERMAL SENSOR AND SOLENOID VALVE579
TROUBLESHOOTING CHART582
DISASSEMBLY586
REASSEMBLY593
INSPECTION OF PARTS604
REBUILD TOOLS608
ENGINE COOLANT HEATER SYSTEM – HOT START – 220 VOLT610
HEATING ELEMENT610
THERMOSTAT611
ENGINE OIL HEATERS – HOT START – 220 VOLT612
TROUBLESHOOTING612
HEATING ELEMENT612
ENGINE AND COOLANT HEATERS – 440 VOLT614
TROUBLESHOOTING615
COOLANT HEATING ELEMENT616
OIL HEATING ELEMENT617
SPECIAL TOOL GROUP620
HEATER / AIR CONDITIONING SYSTEM 0
ENVIRONMENTAL IMPACT 0
OPERATOR CAB CONDITIONING 0
PRINCIPLES OF REFRIGERATION 0
MAJOR SYSTEM COMPONENTS 0
SYSTEM SERVICING 0
EVACUATING THE SYSTEM 0
SYSTEM TROUBLESHOOTING 0
24 VDC ELECTRIC SUPPLY SYSTEM664
ELECTRICAL SYSTEM DESCRIPTION664
BATTERY – MAINTENANCE AND SERVICE664
BATTERY CHARGING SYSTEM666
GENERAL DESCRIPTION666
TROUBLESHOOTING PROCEDURES666
NIEHOFF 250 AMP ALTERNATOR OVERHAUL MANUAL674
DIMENSIONS675
SPECIFICATIONS676
SERVICE PARTS LIST677
EXPLODED VIEW678
ON VEHICLE TEST679
BENCH TEST681
STATIC TESTS682
ALTERNATOR DISASSEMBLY685
ALTERNATOR ASSEMBLY690
SERVICE TOOL INSTRUCTIONS699
FUEL – WATER SEPARATOR702
INSTALLATION702
OPERATION702
FILTER SERVICE703
PAYLOAD METER III704
OPERATION SECTION707
INTRODUCTION707
DATA SUMMARY707
DATA GATHERING707
COMPONENT DESCRIPTION708
SYSTEM DIAGRAM708
SUSPENSION PRESSURE SENSORS708
INCLINOMETER708
OPERATOR DISPLAY708
OPERATOR SWITCH709
SPEED INPUT709
BODY – UP SWITCH709
BRAKE LOCK SWITCH709
PAYLOAD METER709
COMMUNICATIONS PORT709
KEYSWITCH INPUT710
PAYLOAD METER POWER710
LOAD LIGHTS710
WIRING AND TERMINATION711
TCI OUTPUTS711
OPERATOR’S DISPLAY AND SWITCH712
READING THE SPEEDOMETER712
READING THE LOAD DISPLAY712
USING THE OPERATOR ID712
USING THE LOAD AND TON COUNTER712
TOTAL TON COUNTER712
TOTAL LOAD COUNTER713
CLEARING THE COUNTERS713
VIEWING LIVE SENSOR DATA713
OTHER DISPLAY MESSAGES713
PAYLOAD OPERATION AND CALCULATION714
DESCRIPTION OF HAUL CYCLE STATES714
STATES OF HAUL CYLCLE714
HAUL CYCLE DESCRIPTION714
LOAD CALCULATION715
CARRY BACK715
MEASUREMENT ACCURACY715
SOURCES FOR PAYLOAD ERROR715
PAYLOAD ERROR715
LOADING CONDITIONS716
PRESSURE SENSORS716
SWINGLOADS716
SPEED AND DISTANCE716
HAUL CYCLE DATA717
HAUL CYCLE DATA717
HAUL CYCLE WARNING FLAGS718
ALARM RECORDS719
FRAME TORQUE DATA719
SPRUNG WEIGHT DATA720
MAXIMUM SPEED DATA720
PC SOFTWARE OVERVIEW720
PC OVERVIEW720
SYSTEM CONFIGURATION720
INSTALLING THE PAYLOAD METER III SOFTWARE720
DOWNLOADING DATA721
PLM III SYSTEM CONFIGURATION722
STARTING COMMUNICATIONS722
DISPLAYED PAYLOAD UNITS722
TIME UNITS722
CONNECTION MENU722
CONNECTING TO THE PAYLOAD METER723
CONFIGURE THE PAYLOAD METER723
SETTING THE DATE AND TIME723
SETTING THE TRUCK TYPE724
SETTING THE GAUGE DISPLAY UNITS724
SETTING THE FRAME SERIAL NUMBER724
SETTING THE TRUCK NUMBER724
SETTING THE KMS DISTRIBUTOR724
SETTING THE KMS CUSTOMER724
CLEAN TRUCK TARE725
INCLINOMETER CALIBRATION725
DATA ANALYSIS726
CREATING A QUERY726
SORTING ON TRUCK UNIT NUMBER726
SORTING ON TRUCK TYPE726
SORTING ON DATE RANGE727
SORTING ON TIME RANGE727
PAYLOAD DETAIL SCREEN728
CREATING REPORTS728
SUMMARY – ONE PAGE REPORT729
DETAILED – MULTI-PAGE REPORT729
CREATING GRAPHS730
EXPORTING DATA730
CSV EXPORT730
COMPRESSED731
IMPORTING DATA732
DELETING HAUL CYCLE RECORDS732
VIEWING ALARMS733
DELETING ALARM RECORDS733
TROUBLESHOOTING SECTION734
TROUBLESHOOTING734
VIEWING ACTIVE ALARMS734
REAL-TIME DATA DISPLAY734
TESTING THE PAYLOAD LIGHTS734
CREATING LOG FILES OF INPUTS735
DAILY INSPECTIONS735
PERIODIC MAINTENANCE735
ABNORMAL DISPLAYS AT POWER UP736
NO PAYLOAD DISPLAY WHEN KEYSWITCH IS ON737
NO DISPLAY ON SPEEDOMETER738
NO DISPLAY ON OPERATOR DISPLAY738
NO COMMUNICATIONS WITH PC739
LOAD LIGHTS DON’T LIGHT DURING LOADING740
LOAD LIGHTS REMAIN ON741
LOAD LIGHTS REMAIN ON DURING DUMPING741
DISPLAY DOESN’T CLEAR WHEN THE LOAD IS DUMPED741
CALIBRATION PROBLEMS742
ALARM 1 – LEFT FRONT PRESSURE HIGH743
ALARM 2- LEFT FRONT PRESSURE LOW743
TROUBLESHOOT WIRING TO LEFT FRONT SUSPENSION743
ALARM 3 – RIGHT FRONT PRESSURE HIGH744
ALARM 4 – RIGHT FRONT PRESSURE LOW744
TROUBLESHOOT WIRING TO RIGHT FRONT SUSPENSION744
ALARM 5 – LEFT REAR PRESSURE HIGH745
ALARM 6 – LEFT REAR PRESSURE LOW745
TROUBLESHOOT WIRING TO LEFT REAR SUSPENSION745
ALARM 7 – RIGHT REAR PRESSURE HIGH746
ALARM 8 – RIGHT REAR PRESSURE LOW746
TROUBLESHOOT WIRING TO RIGHT REAR SUSPENSION746
ALARM 9 – INCLINOMETER HIGH747
ALARM 10 – INCLINOMETER LOW747
TROUBLESHOOTING INCLINOMETER WIRING747
ALARM 13 – BODY UP INPUT FAILURE748
ALARM 15 – MEMORY WRITE FAILURE749
ALARM 16 – MEMORY READ FAILURE749
ALARM 24 – SYSTEM KEY-ON STATUS749
OPERATOR SWITCH DOESN’T WORK750
ALARM 26 – USER SWITCH FAULT – SELECT750
ALARM 27 – USER SWITCH FAULT – SET750
CONNECTOR MAP751
CONNECTORS752
CHECKOUT PROCEDURE SECTION754
PLM III CHECKOUT PROCEDURE754
GENERAL DESCRIPTION754
TOOLS REQUIRED754
CHECKOUT PROCEDURE754
PLM III CHECKOUT PROCEDURE CONFIRMATION758
11 FLASHBURN PROGRAMMING – GENERAL INSTRUCTIONS758
CONFIRMATION CHECKLIST760
COMPONENTS AND SCHEMATICS SECTION761
PAYLOAD METER III – COMPONENTS761
PRESSURE SENSOR761
CONTROLLER761
SPEEDOMETER761
PAYLOAD METER III – SCHEMATICS704
ELECTRICAL HOOK – UP DRAWING FOR 730E, 830E, 930E880
ELECTRICAL SCHEMATIC FOR 730E AND 830E881
N OPERATOR’S CAB762
TRUCK CAB764
DESCRIPTION764
REMOVAL765
INSTALLATION766
CAB DOOR767
REMOVAL767
INSTALLATION767
DOOR ADJUSTMENT767
DOOR GLASS REPLACEMENT770
DOOR HANDLE OR LATCH REPLACEMENT774
DOOR AND DOOR HINGE SEAL REPLACEMENT775
GLASS REPLACEMENT776
ADHESIVE BONDED WINDOWS776
WINDSHIELD AND REAR GLASS REPLACEMENT777
CAB COMPONENTS778
WINDSHIELD WIPER778
WINDSHIELD WASHER779
OPERATOR COMFORT780
OPERATOR SEAT780
ADJUSTMENT780
REMOVAL780
INSTALLATION780
HEATER / AIR CONDITIONER781
OPERATION781
HEATER COMPONENTS782
CIRCUIT BREAKERS783
HEATER CONTROL COMPONENTS783
HEATER COIL783
FAN MOTOR AND SPEED CONTROL784
ACTUATORS784
FILTER784
OPERATOR CONTROLS786
STEERING COLUMN786
REMOVAL786
INSTALLATION786
PEDAL CONTROLS788
SERVICE BRAKE PEDAL788
DUAL FUNCTION / SINGLE BRAKE PEDAL788
DYNAMIC RETARDING PEDAL788
THROTTLE PEDAL788
CONSOLE CONTROLS789
OVERHEAD CONTROLS, GAUGES792
INSTRUMENT PANEL793
INDICATOR LIGHTS797
CENTRY FUEL SYSTEM805
DIAGNOSTICS805
DETERMINING FAULT CODES806
P LUBRICATION AND SERVICE808
LUBRICATION AND SERVICE810
SERVICE CAPACITIES810
HYDRAULIC TANK SERVICE810
HYDRAULIC TANK SERVICE (FILLING INSTRUCTIONS)810
COOLANT LEVEL CHECK811
RADIATOR FILLING PROCEDURE811
COOLING SYSTEM RECOMMENDATIONS811
LUBRICATION CHART812
10 HOURS813
50 HOURS815
100 HOURS816
250 HOURS817
500 HOURS819
1000 HOURS820
5000 HOURS821
LINCOLN AUTOMATIC LUBRICATION SYSTEM822
GENERAL DESCRIPTION822
SYSTEM COMPONENTS824
SYSTEM OPERATION827
GENERAL INSTRUCTIONS828
SYSTEM PRIMING828
LUBRICANT PUMP828
FILTER AND RESERVOIR829
INJECTORS830
SYSTEM CHECK-OUT831
24 VDC SOLID STATE TIMER CHECK-OUT AND ADJUSTMENT831
PUMP REBUILD832
DISASSEMBLY832
CLEANING AND INSPECTION832
ASSEMBLY834
PREVENTATIVE MAINTENANCE PROCEDURE838
MOTORIZED WHEEL MAINTENANCE SCHEDULE840
Q ALPHABETICAL INDEX844
R SYSTEM SCHEMATICS848
HYDRAULIC BRAKE SYSTEM SCHEMATIC850
HYDRAULIC SYSTEM SCHEMATIC (HUSCO VALVE)851
ELECTRICAL SCHEMATIC852
PAYLOAD METER III HOOK UP WIRING880
PAYLOAD METER III ELECTRICAL SCHEMATIC881

IMAGES PREVIEW OF THE MANUAL:

S.M 15/12/24